A production line of a mechanical spare part includes three stages such as moulding, finishing and packing. As the production engineer, you are required to improve the efficiency of the process immediately to cater a relatively large order which needs to be served in a limited time. On the shutdown day you only have resources and time to do detailed maintenance in only one component. In order to do that you are required to identify the component(stage) which affect the most to the total time consumed. Following details were obtained in a cycle time analysis of most recent week. Using these details find the most significant component by performing a correlation analysis.

MATLAB: An Introduction with Applications
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Author:Amos Gilat
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A production line of a mechanical spare part includes three stages such as moulding, finishing
and packing. As the production engineer, you are required to improve the efficiency of the
process immediately to cater a relatively large order which needs to be served in a limited time.
On the shutdown day you only have resources and time to do detailed maintenance in only one
component. In order to do that you are required to identify the component(stage) which affect
the most to the total time consumed. Following details were obtained in a cycle time analysis
of most recent week. Using these details find the most significant component by performing a
correlation analysis.
Day 1
Day 2
Day 3
Day 4
Day 5
Day 6
Day 7
Average
time for
Total
35.5
31
40.5
34
39
37.5
process
Average
15
20
17
25
18
24
20
time for
Moulding
Average
4.5
7
7
5.5
time for
finishing
Average
10
11
8.5
10
12
time for
packing
Factory manager claims that there is a positive relationship between moulding time and total
time taken for the process. As the production engineer you need to test this hypothesis using
the above data. If there is a relationship, provide the best fitted straight line for the above data
using linear regression.
You should interpret your results ir
00
31
6.
Transcribed Image Text:A production line of a mechanical spare part includes three stages such as moulding, finishing and packing. As the production engineer, you are required to improve the efficiency of the process immediately to cater a relatively large order which needs to be served in a limited time. On the shutdown day you only have resources and time to do detailed maintenance in only one component. In order to do that you are required to identify the component(stage) which affect the most to the total time consumed. Following details were obtained in a cycle time analysis of most recent week. Using these details find the most significant component by performing a correlation analysis. Day 1 Day 2 Day 3 Day 4 Day 5 Day 6 Day 7 Average time for Total 35.5 31 40.5 34 39 37.5 process Average 15 20 17 25 18 24 20 time for Moulding Average 4.5 7 7 5.5 time for finishing Average 10 11 8.5 10 12 time for packing Factory manager claims that there is a positive relationship between moulding time and total time taken for the process. As the production engineer you need to test this hypothesis using the above data. If there is a relationship, provide the best fitted straight line for the above data using linear regression. You should interpret your results ir 00 31 6.
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