A music wire helical compression spring as shown in Fig.4 is needed to support a 90 N load after being compressed 50 mm. Due to the assembly consideration, the solid height cannot exceed 25 mm and the d free length cannot be more than 100 mm. The wire diameter is assumed to be 2 mm and ₹ is 0.15. The safety factor is taken to be 1.2. Assuming that the spring is free, as-wound, squared end and ground. By using a design flow chart of helical coil compression spring, calculate the spring constant, C, hence, the suitable spring diameter, D.

Elements Of Electromagnetics
7th Edition
ISBN:9780190698614
Author:Sadiku, Matthew N. O.
Publisher:Sadiku, Matthew N. O.
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O
(b)
tF
D
Fig. 4
F
A music wire helical compression spring as shown in Fig.4 is needed to support a 90 N load after being
compressed 50 mm. Due to the assembly consideration, the solid height cannot exceed 25 mm and the
free length cannot be more than 100 mm. The wire diameter is assumed to be 2 mm and is 0.15. The
d
safety factor is taken to be 1.2. Assuming that the spring is free, as-wound, squared end and ground.
By using a design flow chart of helical coil compression spring, calculate the spring
constant, C, hence, the suitable spring diameter, D.
Determine the number of active coil, N₁ and total number of coil, Nt.
Propose 3 ways on how to reduce the spring manufacturing cost.
Transcribed Image Text:O (b) tF D Fig. 4 F A music wire helical compression spring as shown in Fig.4 is needed to support a 90 N load after being compressed 50 mm. Due to the assembly consideration, the solid height cannot exceed 25 mm and the free length cannot be more than 100 mm. The wire diameter is assumed to be 2 mm and is 0.15. The d safety factor is taken to be 1.2. Assuming that the spring is free, as-wound, squared end and ground. By using a design flow chart of helical coil compression spring, calculate the spring constant, C, hence, the suitable spring diameter, D. Determine the number of active coil, N₁ and total number of coil, Nt. Propose 3 ways on how to reduce the spring manufacturing cost.
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