A manager wants to determine the number of containers to use for incoming parts for a kanbansystem to be installed next month. The process will have a usage rate of 80 pieces per hour. Becausethe process is new, the manager has assigned an inefficiency factor of .35. Each container holds 45pieces, and it takes an average of 75 minutes to complete a cycle. How many containers should beused? As the system improves, will more or fewer containers be required? Why?

Q: If customers want to have 1000 units over 10 days, one should aim at producing100 units per day…

A: Buffer time is the extra time which is added into the time estimate in order to keep the project on…

Q: You have been employed as a junior industrial engineer at a steel manufacturing plant and you have…

A: Below is the solution:-

Q: Using the lean model of quality improvement to reduce patient waiting time and increase patient…

A: In any process or industry, quality plays a crucial role in organizational growth and customer…

Q: Discuss how the transition from a traditional operational environment to a lean system will be…

A: Prior to continuing, it is vital to comprehend the ideas of a traditional operating environment and…

Q: A production system uses kanban cards to control production and movement of parts and uses 30 pieces…

A: Formula:

Q: All production lines suffer a certain amount of nonproductive time due to reliability problems.

A: A production line is indeed a sequence of sequential processes set up in a factory wherever…

Q: Is it possible that lean management overlooks some aspects of organizational effectiveness? If this…

A: Lean management is a way of leading an organisation that is founded on the concept of continuous…

Q: . A manager wants to determine the number of containers to use for incoming parts for a kanban…

A: Given data,         D Average Usage 80 pieces per hr     T Cycle time 75 min 1.25 hrs X…

Q: Gestat, inc uses a kanban system in its automobile production facility in Germany. This facility…

A: Given- Processing time per part= 150 secondsContainer size = 30 partsAverage waiting time per…

Q: A manager wants to determine the number of containers to use for incoming parts for a kanban system…

A: I would now determine the number of containers,

Q: Delaying payments made to suppliers increases the operating cycle Select one: True False

A: Operating cycle refers to the average time that is required for a business to spend the cash…

Q: Which one of the following does not correspond to a JIT / Lean Practice?    A. Simplify product…

A: , Inventory management is the management in which raw materials and finished products are stored and…

Q: Apply Lean Management to a workplace you are familiar with. Your aim will be to Reduce any kind of…

A: Lean management, a rigorous approach, emphasizes raising value and cutting waste in business…

Q: Could there be elements of an organization's efficiency that lean management ignores? What, if any,…

A: Lean management is a methodology that focuses on maximizing efficiency and minimizing waste in an…

Q: snip

A: Lean incorporates a wide scope of standards and tools with the objective of recognizing and…

Q: Is it accurate to say that lean management has a propensity to ignore some aspects of an…

A: Lean management is a popular approach used by many organizations to streamline operations, reduce…

Q: Management of a T-shirt manufacturer belleves if the company applies lean principles, then cycle…

A: Traditional Lean Cutting and the sewing processing 23 23…

Q: Please do not give solution in image formate thanku. Markland First National Bank of Rolla utilizes…

A: A processing facility is a facility where raw materials are gone through various transformation…

Q: Tej Dhakar’s company wants to establish kanbansto feed a newly established work cell. The following…

A: Demand is the total quantity of goods and services for which the customers are ready to pay…

Q: An assembly station is asked to process 100 circuit boards per hour. It takes 20 minutes to receive…

A: Below is the solution:-

Q: How would a JIT (Just In Time) and Lean System be beneficial to the manager of a large hospital?

A: Manufacturing is the process of converting the raw inputs into finished output for the customers.

Q: In the lean Six sigma can you explain the data collection Plan with examples to following…

A: In Lean Six Sigma, a data collection plan is a systematic approach to gathering relevant data to…

Q: The following formula is used to calculate the number of bins for a given part needed for a single…

A: D= 150,000 switches Tw= 90 minutes Tp= 9 minutes  c= 3% of 150,000= 4500 r= 6%= 0.06

Q: Discuss The DMAIC methodology that used to incorporate Six Sigma and Lean tools to improve processes…

A: Six sigma can be broadly defined as a data driven methodology that is used to reduce the number of…

Q: he average waiting time per container of parts, w, is day. (Enter your response rounded to two…

A: Average waiting time per contain is given in hours i.e, 14 hours.

Q: Lean systems coupled with statistical process control​ (SPC) requires a high degree of regimentation…

A: Lean systems coupled with statistical process control (SPC) require a high degree of regimentation…

Q: Explain the following things related to lean: a) Don't get it, don’t make it and don’t send it b)…

A: "Don’t Take it, Don’t Make it, and Don’t send it" is a very popular phrase in a Japanese…

Q: In a lean system, work-in-process inventory is   Question 34 options:   eliminated entirely.…

A: Lean systems emphasize the elimination of wasteful activities and the optimization of production…

Q: 3. Atlas Fertz Corp. makes a fertilizer using two chemicals that provide nitrogen, phosphate, and…

A: Part (A):   Decision Variable:  Suppose -  X1 be the no. of kilograms of ingredient 1 chemical…

Q: opportunity to improve efficiency in a company? What, if any, unexpected consequences might such…

A: The idea of continuous improvement, a long-term strategy for work that deliberately strives to…

Q: The data capacity of a circuit is measured in terms of the number of bits per second (bps) * O True

A: The data capcity refers to the data amount that can be kept in the tag. With the higher data…

Q: Any unique product attribute that is not valued by the final customer is a waste that should be…

A: When products or services are manufactured or created, every business activity either adds value or…

Q: The key features of the intermittent operations are variety of products with high automation. Select…

A: Intermittent production uses an irregular production schedule to create different products by using…

Q: snip

A: Kanban was created as a strategy for controlling the progression of materials inside an inventory…

Q: One of the main problems in any business is the amount of efforts we undergo to repair and set right…

A: There are several costs of quality category, we could face customer service call, here, we would…

Q: Rework can increase the costs of an operation but has no impact on the capacity of theprocess. True…

A: True. Because Capacity is the most extreme yield that an organization can support to make an item or…

Lean Production

The word lean refers to the “slim “that is used in manufacturing for the systematic designing that focuses on minimizing the waste in the manufacturing or production with the constant productivity of the operation. Lean manufacturing was rooted from Toyota Production system a Japanese manufacturing company that works on the approach of minimizing the non-value-added activities and making the production lean.