a) Explain what is meant by a "Six Sigma Quality Level". Use a nomal distribution to illustrate your answer. 6. b) If a company improves its overall yield in a normal distribution from +3 sigma [99.730 % yield] to t 4 sigma [99.994 % yield] find the reduction in defects per million opportunities [dpmo]. c) Define what is meant by "Engineering Product Quality Improvement and give 4 examples in your answer. d) Describe 6 areas used by Honda Manufacturing to validate Product Quality. Explain the nature of the Quality Check and illustrate your answers with your own sketches.

Q: The efficiency of a power screw does nột depend on which of the following variables. Hint: Look at…

A: formula for efficiency of power screw is given byη=Fl2πThere F=load in newtonl=lead T=torquetorque…

Q: I need help matching the parts of the print to the terms.

A: Tolerance block will go with choice E.

Q: Fixing a wheel barrow takes a specific diameter axel of 2.50 inches. Thankfully, the manufacture…

A: It is given that the axle required for fixing the wheel barrow should have a diameter of 2.50…

Q: 8. A note in the comment section of a title block mentions that all faces should have a +.10…

A: Circularity (roundness) tolerance is 2-D in nature.

Q: What is the maximum thickness dimension allowed on the part?

A:

Q: A pneumatic system is producing 50 lb/in.2 of gauge pressure. A cylinder is needed to press an…

A: The force produced by the pneumatic cylinder can be calculated using the formula: Force = Pressure x…

Q: I need help with question number 15 that is pertaining to the print provided.

A: 15.The unidirectional system is used here for the dimension placing. The unidirectional system is…

Q: Write the NC part program for the part. Holes are threaded and requires two tools; T1 is a 0.5" HSS…

A: I have attached the image belowExplanation:

Q: What is the lowest allowable dimension for the flats?

A: Solution:

Q: On the attached drawing, is the allowance between "shaft C" and "hole D" positive or negative?

A: Allowance is the difference between the basic dimensions of the mating parts. There are two types of…

Q: 15. On the produced part below, show a simple sketch on how the flatness on the part m verified and…

A: Flatness:- It is defined as the minimum distance between two planes within which all the points on…

Q: Describe the method of sections?

A: Method of section In this method we deal with the non-concurrent forces. Here, we get three…

Q: For each of the mating part pairs below, and lower limit for each part. For A and B, səddn express…

A:

Q: 1. 1. Which part has the longest length? 2. 2. Which part has the smallest tolerance for the outside…

A: As this question contains multiple parts, solution is provided for first three parts as per policy.…

Q: Note 1 indicates 10 GAGE 1010-1020 sheet metal can be used to make the main body of this part…

A: Tolerance is the difference between the maximum size and the minimum size of the part or element.

Q: Three blocks A, B, and C and a grooved block D have dimensions a, b, c, and d as follows: a =…

A:

Q: I am going to use a Bolt through the .41 DIA holes to align the parts, answer the following: What…

A:

Q: Two identical cars A and B are at rest on a loading dock with brakes released. Car C , of a slightly…

A: Given:→ mA=mB=mC=mwhere,mA,mB,mC are masses of cars A,B,C respectively.Initial velocityof car…

Forming and Shaping

Metal forming is a category of metalworking process through which the material can be given the desired shape and size by subjecting it to plastic deformation, where the component undergoes bulk deformation process upon application of loads. Unlike the shearing and machining process, the material does not undergo up to a failure point as indicated in the stress-strain curve. Hence, the stresses induced during the forming process are greater than yield strength but less than the failure strength of the material. The process does not lead to the loss of material, so it can be said to be an economical process. During forming, the material is subjected to tensile forces, compressive forces, bending, and shearing loading conditions. The material should possess the property of ductility to undergo the forming process.