5. Design a sleeve coupling for the transmission of 12 kW at 300 rpm by two connected steel shafts. Take service factor KS 1.25. The sleeve is made of CI. The key and the shaft are made of the same material. Allowable stress: Shear stresses in key and shaft 50 MPa Crushing stress in key= 100 MPa Shear stress in CI sleeve = 10 MPa

6. Design a clamp coupling for transmitting 36 kW, at 200 rpm. Allowable shear stress in shaft is 45 MPa, allowable shear stress in key is 40 MPa, and allowable crushing stress in key is 90 MPa. The number of bolts joining the two halves is 4. The permissible tensile stress in bolts is 60 MPa. The coefficient of friction between the muff and shaft can be taken as 0.25

Q/A rigid type flange coupling are connected two shafts made of plain carbon steel. The shafts are running at 500 rpm and transmit 25 kW power. Design the coupling completely for overload capacity 25 percent in excess of mean transmitted torque capacity. You can assume the following permissible stresses for the coupling components: 1. Shaft, permissible tensile stress -60 MPa, permissible shear stress - 35 MPa. 2. Keys, rectangular formed end sunk key having permissible compressive strength - 60 MPa. 3. Bolts, six numbers made of steel having permissible shear stress - 28 MPa. 4. Flanges cast iron having permissible shear stress - 12 MPa.

Design a typical rigid flange coupling for connecting a motor and a centrifugal pump shafts. The coupling needs to transmit 15 KW at 1000 rpm. The allowable shear stresses of the shaft, key and bolt materials are 60 MPa, 50 MPa and 25 MPa respectively. The shear modulus of the shaft material may be taken as 84GPa. The angle of twist of the shaft should be limited to 1 degree in 20 times the shaft diameter. Note: show complete handwritten solution

Design a typical rigid flange coupling for connecting a motor and a centrifugal pump shafts. The coupling needs to transmit 15 KW at 1000 rpm. The allowable shear stresses of the shaft, key and bolt materials are 60 MPa, 50 MPa and 25 MPa respectively. The shear modulus of the shaft material may be taken as 84GPa. The angle of twist of the shaft should be limited to 1 degree in 20 times the shaft diameter. Note: show complete solution

. The mean diameter of the driving pulley for a vec-belt drive with two belts is 110 mm. The pulley groove angle is 40° and the drive transmits 4.4 kW at a speed of rotation of 1500 rev/min. The coefficient of frietion between belt and pulley 0.32, and the angle of lap is 160°. Determine the driving torque and the maximum stress in the belt material if the cross-sectional area of each belt is 120 mm.

Design and draw a neat sketch of a cast iron protective type flange coupling to transmit Power19 kW at speed 300 rpm. from a turbine generating n electric motorto a compressor. The service factor may be assumed as 1.35. The following permissible stress may be used; Shear stress for shaft, bolt and key material = 40 MPa, Crushing stress for bolt and key= 80 MPa, Shear stress for cast iron = 8 Mpa

A cylinder with a nominal 2.5 in ID, a 4.0 in OD, and a 3.0 in length is to be mated with a solid shaft with a nominal 2.5 in diameter. A medium drive fit is desired (as defined in Table 7-9). The cylinder and shaft are made from steel, with Sy = 100 kpsi and E = 30 Mpsi. The coefficient of friction for the steel interface is 0.7. a. Specify the maximum and minimum allowable diameters for both the cylinder hole and the shaft. b. Determine the torque that can be transmitted through this joint, assuming the shaft and cylinder are both manufactured within their tolerances such that the minimum interference is achieved. c. Suppose the shaft and cylinder are both manufactured within their tolerances such that the maximum interference is achieved. Check for yielding of the cylinder at its inner radius by finding the following: i. The pressure at the interface ii. The tangential and radial stresses in the cylinder, at its inner radius. iii. The factor of safety for static yielding of the…

Problem 4. A 16-tooth 240 Bhn steel spur pinion having a pressure angle of 20° and rotating at 720 rev/min drives a 28-tooth 240 Bhn steel gear having a 2.5 -in face and a diametral pitch of 5 teeth/in. Find the factor of safety of this drive based on bending strength if 17.5 hp is transmitted. Use Ko=Ks=1, Km=1.6 and Qv=7.

Question No.15: Design muff coupling to connect two steel shafts transmitting 40 kW at 350 rpm. The material for shafts and key is plain carbon steel for which allowable shear and crushing stresses are 40 MPa and 80 MPa respectively. The material for muff is cast iron for which allowable shear stress is 15 Mpa