4. Leah's Toys makes rubber balls. The current process is capable of producing balls that weigh, on average, 3 ounces, with a standard deviation of 0.25 ounces.

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### Process Capability and Six Sigma Analysis for Leah’s Toys

**a. Process Capability Ratio**
- **Problem Statement:** What is the process capability ratio, assuming upper and lower tolerance limits of 3.5 and 2.5 ounces? Is Leah's able to meet the tolerance limits 99.7% of the time? Explain.
- **Explanation:** The process capability ratio (Cp) measures how well a process can produce output within given specification limits. It is calculated using the formula: 
  \[
  Cp = \frac{\text{Upper Tolerance Limit} - \text{Lower Tolerance Limit}}{6\sigma}
  \]
  To meet the tolerance limits 99.7% of the time requires the process to fit within the specifications with minimal variability.

**b. Required Standard Deviation for 99.7% Compliance**
- **Problem Statement:** What would the standard deviation have to be to exactly meet the tolerance limits 99.7% of the time?
- **Explanation:** To determine the required standard deviation (\(\sigma\)) for the process to meet the tolerance limits with 99.7% compliance, you should set the specification range equal to \(6\sigma\), following a normal distribution coverage of 99.7%. This relationship ensures that the process variability aligns with the specified limits.

**c. Six Sigma Quality Level Assessment**
- **Problem Statement:** Suppose Leah’s Toys invests in process improvements that lower the standard deviation to just 0.10 ounces. Is this enough for Leah's to achieve Six Sigma quality levels with regard to the weight of the balls? Explain.
- **Explanation:** Achieving Six Sigma quality typically means that the process standard deviation is small enough to fit within the specification limits at 12 times (\(12\sigma\)) the range (including the target mean). With a standard deviation of 0.10 ounces, evaluate whether the process meets the Six Sigma criteria by verifying that this covers the specification limits with the desired low defect rate (3.4 defects per million opportunities).
Transcribed Image Text:### Process Capability and Six Sigma Analysis for Leah’s Toys **a. Process Capability Ratio** - **Problem Statement:** What is the process capability ratio, assuming upper and lower tolerance limits of 3.5 and 2.5 ounces? Is Leah's able to meet the tolerance limits 99.7% of the time? Explain. - **Explanation:** The process capability ratio (Cp) measures how well a process can produce output within given specification limits. It is calculated using the formula: \[ Cp = \frac{\text{Upper Tolerance Limit} - \text{Lower Tolerance Limit}}{6\sigma} \] To meet the tolerance limits 99.7% of the time requires the process to fit within the specifications with minimal variability. **b. Required Standard Deviation for 99.7% Compliance** - **Problem Statement:** What would the standard deviation have to be to exactly meet the tolerance limits 99.7% of the time? - **Explanation:** To determine the required standard deviation (\(\sigma\)) for the process to meet the tolerance limits with 99.7% compliance, you should set the specification range equal to \(6\sigma\), following a normal distribution coverage of 99.7%. This relationship ensures that the process variability aligns with the specified limits. **c. Six Sigma Quality Level Assessment** - **Problem Statement:** Suppose Leah’s Toys invests in process improvements that lower the standard deviation to just 0.10 ounces. Is this enough for Leah's to achieve Six Sigma quality levels with regard to the weight of the balls? Explain. - **Explanation:** Achieving Six Sigma quality typically means that the process standard deviation is small enough to fit within the specification limits at 12 times (\(12\sigma\)) the range (including the target mean). With a standard deviation of 0.10 ounces, evaluate whether the process meets the Six Sigma criteria by verifying that this covers the specification limits with the desired low defect rate (3.4 defects per million opportunities).
**Leah's Toys: Rubber Ball Production**

Leah's Toys manufactures rubber balls. The current production process yields balls with an average weight of 3 ounces and a standard deviation of 0.25 ounces.

*Educational Note:*

- **Average Weight:** This is the mean weight of the rubber balls produced, which is 3 ounces.
- **Standard Deviation:** This measures how much variation or dispersion exists from the average weight. Here, the standard deviation is 0.25 ounces, indicating that the weights of the balls tend to vary by this amount from the mean weight.
Transcribed Image Text:**Leah's Toys: Rubber Ball Production** Leah's Toys manufactures rubber balls. The current production process yields balls with an average weight of 3 ounces and a standard deviation of 0.25 ounces. *Educational Note:* - **Average Weight:** This is the mean weight of the rubber balls produced, which is 3 ounces. - **Standard Deviation:** This measures how much variation or dispersion exists from the average weight. Here, the standard deviation is 0.25 ounces, indicating that the weights of the balls tend to vary by this amount from the mean weight.
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