. A manager wants to determine the number of containers to use for incoming parts for a kanban system to be installed next month. The process will have a usage rate of 80 pieces per hour. Because the process is new, the manager has assigned an inefficiency factor of .35. Each container holds 45 pieces, and it takes an average of 75 minutes to complete a cycle. How many containers should be used? As the system improves, will more or fewer containers be required? Why?

Practical Management Science
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ISBN:9781337406659
Author:WINSTON, Wayne L.
Publisher:WINSTON, Wayne L.
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1. A manager wants to determine the number of containers to use for incoming parts for a kanban
system to be installed next month. The process will have a usage rate of 80 pieces per hour. Because
the process is new, the manager has assigned an inefficiency factor of .35. Each container holds 45
pieces, and it takes an average of 75 minutes to complete a cycle. How many containers should be
used? As the system improves, will more or fewer containers be required? Why?
Transcribed Image Text:1. A manager wants to determine the number of containers to use for incoming parts for a kanban system to be installed next month. The process will have a usage rate of 80 pieces per hour. Because the process is new, the manager has assigned an inefficiency factor of .35. Each container holds 45 pieces, and it takes an average of 75 minutes to complete a cycle. How many containers should be used? As the system improves, will more or fewer containers be required? Why?
Expert Solution
Step 1
  Given data,        
D Average Usage 80 pieces per hr    
T Cycle time 75 min 1.25 hrs
X Inefficiency factor 0.35      
C Standard containers 45 pieces    
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