AE-May-2013-98-Pet-A4
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Simon Fraser University *
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Course
309
Subject
Mechanical Engineering
Date
Jan 9, 2024
Type
Pages
6
Uploaded by CaptainTree6267
National
Exams
May 2013
98-Pet-A4, Oil and Gas Well Drilling Completion
3
hours duration
NOTES:
1.
If doubt
exists
as to the interpretation
of any question,
the
candidate
is urged to submit
with the answer
paper,
a clear
statement
of any assumptions
made.
2.
This is an OPEN
BOOK EXAM.
Any non-communicating
calculator
is permitted.
3. FOUR (4)
questions
constitute
a complete
exam paper.
The first four questions
as they appear
in the answer
book will
be marked.
4.
Each question
is of equal value.
Page 1 of 6
Page2of6
98-Pet-A4 May
2013
Question-1
Youare planning todrill awell with arigwhere 10lines arestrung
between traveling block andcrown block. Maximum anticipated drilling
depth is10,000
tt.
The drill string consists of 4.5in.-20
Ibltt
drill pipes
and 7in.- 120
Ibltt
drill collars. The drillstring design requires that thedrill
collar length must be10
%
ofthetotal drill string length. Company policy
requires the useofasafety factor of2.0inallrigloaddesign calculations.
Ignore the buoyancy effect.
Determine the minimum drilling linesize (Le.smallest diameter possible)
that can be.safely used withthis rig.
NominalBreakingStrengths ofGalvanisedWire
0.59
0.72
1.04
l.42
79,600
1.85
103,400
2.34
130,000
2.89
159,800
3.5
192,000
4.16
228,000
4.88
264,000
5.67
306,000
6.5
348,000
7.39
396,000
Page 3 of 6
98-Pet-A4 May 2013
Question-2
A vertical well is being drilled currently at depth of 6500 ft. Other Relevant
data:
Drill Pipe:
5
in.
x
4.276 in.
Drill Collars: 7 in.
x
3 in.- 900 ft.
Casing:
9 5/8 in.
x
9.00 in. set
@
6500 ft. vertical depth
Mud density:
10
ppg
Formation Pore pressure at current depth just below the bit : 3250 psi
The Length of One Stand of drillpipe is
=
90 ft
a-)
Determine the mud level drop if
15
stands of drillpipes are pulled
out of the well without filling the well with mud.
b-)
What is the reduction in the bottomhole pressure (psi) corresponding
mud level drop calculated in part a.
c-)
After pulling how many stands of drillpipes out of the well without
filling the well with the mud, you would get a kick?
(i.e. determine the
number
of
driUpipe_~tands stacked at
the
rig
floor)
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Page 4 of 6
98-Pet-A4 May 2013
Question-3
One of the two types of drilling bits has to be run into the hole at depth
~O,OOO
ft., bit X or bit Y. Select the bit to drill from 10,000
ft
downwards.
The drilling rate equation is the same for both bits;
(d
O/dt);;
2
00
e
-0.0002303"D
Where;
o ;;
Depth, ft
t ;; Time, hrs
Bit lives and their prices are different and they are;
Bit Type
Bit Life, hrs
Bit Cost,
$
X
30
25000
Y
20
5000
The drilling rig operational
cost is
CR
=
$
1000/hr
Trip time function is tt
=
0.001 D
out
(hrs)
Connection time:
2 min/single
pipe
Length of 1 single pipe
: 30 ft.
Note: Tripping time to be considered
using only D
oul.
D
out
:
Depth where the bit is pulled out, ft.
Page 5 of 6
98-Pet-A4 May 2013
Question-4
You are assigned to a rig at the moment when drilling ahead is carried on.
Company man wants to know the bottomhole pressure while drilling at
12,000 ft. Pumping rate with 11 ppg mud is 600 gpm. and the pump
pressure is 3000 psi. You get information on drillstring composition and
annular geometry and calculate the frictional pressure losses as follows:
Inside the surface lines: 50 psi
In the drillpipes: 800 psi
In the Drill Collars: 600 psi
In
the drill collar annulus: 250 psi and
In the drill pipe annulus: 150 psi
Unfortunately nobody remembers the size of the nozzles installed in the
bit.
a-) Calculate the effective (circulating) bottomhole pressure (psi) exerted
by the flowing mud.
b-) If the formation fracture gradient is 12.5 Iblgal at 12,000 ft depth
would you be able to continue drilling safely at this flowing bottomhole
pressure safely?
c-) (10 points) Determine the size of the nozzles (in 32nd of an inch), if
there are 3-nozzles installed at the bit.
Page 6 of 6
98-Pet-A4 May 2013
Question-5
Your company wants to complete a well at
12,000
ft. using a 7 in.
production casing. Relevant drill hole data are given below:
Open
Hole Diameter:
83/4 in.
Mud Weight
@
12,000
ft. :
14.1
ppg
Formation Pore Pressure Gradient
@
12,000
ft. :
13.5
ppg
Formation Fracture Pressure Gradient@
12,000
ft.:
15.5
ppg
Formation Temperature
@
12,000
ft :
180
OF
Normal Formation Pressure (Salt water) Gradient:
0.45
psi/ft.
Prepare a casing program for this well. Your design should provide Grade,
Weight, and length of the each casing section selected. Consider
anticipated collapse burst and tensile load for your design. Assume that
the Methane gas is going to be produced.
Casing Design Factors
Burst
1.1
Collapse
1.0
Tensile
1.6
Available
Burst
Collapse
Body
Joint Strength
Casings
Rating, psi
Rating, psi
Strength, [bf
Buttress, Ibf
-----------------
--------------
-------------
----------------
-------------------
N-BO, 26 lb/ft
7,240
5,410
604,000
755,000
N-80, 32
Ibltt
10,040
10,320
745,000
889,000
P-110, 32
Iblft
13,800
13,220
1,025,000
1,111,000
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