ME3190-Summer 2023-Final

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School

California Polytechnic State University, Pomona *

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Course

3190

Subject

Mechanical Engineering

Date

Apr 3, 2024

Type

docx

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5

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ME 3190 Final Exam Name__________________________________ Score______ /30 Instructions: Complete the exam and submit via Canvas . 1. A steel rotating beam specimen has an ultimate strength of 200 ksi. Estimate the fatigue strength corresponding to a life of 100,000 cycles of stress reversal: ______. (2 pts) 2. A speed reducer uses a steel shaft that is 0.5 m long between bearing supports. Determine (a) the lowest critical speed of the shaft if the diameter of the shaft is 0.04 m: ________, (b) the shaft diameter required to double the critical speed: ________. (2 pts) 1
ME 3190 Final Exam Name__________________________________ Score______ /30 3. The section of the sealed joint shown is loaded by a force cycling between 4 and 6 kips. The members have E = 30 Msi. All bolts have been carefully preloaded to F i = 20 kips each. Determine (a) yielding factor of safety: ______, (b) the factor of safety based on joint separation: _______, (c) the fatigue factor of safety using the Goodman criterion: ________. (3 pts) 2
ME 3190 Final Exam Name__________________________________ Score______ /30 4. A helical compression spring is made with oil-tempered wire of diameter 0.2”, mean coil diameter of 2”, 12 total coils, 5” free length, and squared ends. (a) Find the solid length. (b) Find the force required to compress the spring to closure? (c) Find the factor of safety against yield when compressed to the solid length. (Hint: Uses S sy = 0.5 S ut for shear strength.) (3 pts) 3
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ME 3190 Final Exam Name__________________________________ Score______ /30 5. Multiple choices: The morphology shows that the material fails due to (a) static load, (b) Fatigue load. (1pt) 6. For a helical spring, curvature factor and shear stress correction factor depend only on the geometry of the spring not the strength of the wire. True_ False__. (1pt) 7. The pitch of the body coil can be calculated from the number of active coils and the critical length of the spring. True_ False__. (1pt) 8. Zimmerli data may be determined from the tensile strength of the material for making the spring. True_ False__. (1pt) 9. The torsional strength of a music wire may not be related to the tensile strength of the material for drawing the wire. True_ False__. (1pt) 10. In design of mechanical spring, the higher the absolute value of the figure of merit the lower of the cost of the spring. True_ False__. (1pt) 11. The natural frequency of a spring can be reduced by reducing the weight of the wire. True_ False__. (1pt) 12. For both shaft design and spring design, the running frequency should be at least two times lower than the first mode of natural frequency. True_ False__. (2pts) 13. Considering the contact fatigue of a gear, the wear factor should be higher than the gear factor. True_ False__. (2pts) 14. The Sines method and Zimmerli data were only applicable for torsional stress analysis. True_ False__. (2pts) 15. The analytical formula shown is for finding the member stiffness. True_ False__. (2pts) 16. A conical frustum is symmetrically distributed about the interface of the two members to be joined. True_ False__. (2pts) 17. The stresses in a powered screw include: ___________________________. (2pts) 18. The major stress in a spring comes from the direct shear. True_ False__. (1pt) Answer Key: Name: _____________________________________________ Score_______/30 4
ME 3190 Final Exam Name__________________________________ Score______ /30 1. _______________________ 2. (a)____________________(b)________________ 3. (a) ____________________(b)________________(c)_________ 4. (a) ____________________(b)________________(c)_________ 5. _______________________ 6. _______________________ 7. _______________________ 8. _______________________ 9. _______________________ 10. _______________________ 11. _______________________ 12. _______________________ 13. _______________________ 14. _______________________ 15. _______________________ 16. _______________________ 17. _______________________ 18. _______________________ 5