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Mechanical Engineering
Date
Apr 3, 2024
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docx
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Uploaded by ChiefKoupreyMaster1001
Date:
21 February 2024
To:
Colin Selleck, ME 391 Instructor
From: Brandon Duhaney, 2_01_ 25
Subject: Temperature Measurement Introduction
Thermistors, RTDs (Resistance Temperature Detectors), and thermocouples are essential temperature sensing devices used across a wide range of industries and applications. Thermistors
rely on the principle of electrical resistance varying with temperature, offering high sensitivity and precise measurements. RTDs present a linear relationship between resistance and temperature. Which provides a high accuracy measurement and stability when recording the data. Thermocouples, on the other hand, generate a voltage which is proportional to the temperature. Thermocouples also offer great durability and a wide temperature range when recording the data. While thermistors are proficient in sensitivity when recording data, RTDs offer excellent accuracy, while thermocouples on the other hand provide durability and versatility. Each type of temperature sensor is chosen based on what is needed during the experiment, such as temperature range, accuracy, and environmental conditions, making them essential tools in temperature measurement for various industries.
Experimental Procedure
Equipment required for Experiment.
Glass mercury-free thermometer (used as calibration reference)
RTD (Resistance Temperature Detector)
Thermistor (a semiconductor resistance device)
Type J Thermocouple (constantan/iron, red & white color code)
Thermocouple Code Chart
Resistor
400 ml beaker
1000 ml beaker
Hot plate
Probe fixture, terminal strip.
Ice
Water
1)
First 400 mL of Ice was added to 1000 mL and then water was added to make 750 mL of the ice bath until a temperature of 2 degrees Celsius was yielded. 2)
The 1000 mL beaker was then placed on the hot plate turned off and the three electrical sensors, thermocouple, RTD and thermistor were suspended over the beaker into the ice
bath using the probe fixture making sure to not touch the glass. Next, calibration measurements were made until all three sensors were calibrated properly.
3)
The hot plate was then turned on to medium heat and then once the ice bath began to melt
the temperature was recorded in increments of 10◦C up to 90◦C.
Experimental Data
Temp
◦C
V(tc) mVDC
RTD kΩ
(ts)kΩ
0
0.08
0.101
6.04
10
0.25
0.104
4.04
20
0.68
0.108
2.87
30
1.3
0.114
1.67
40
1.18
0.117
1.17
50
2.35
0.121
0.78
60
2.86
0.125
0.554
70
3.39
0.129
0.395
80
3.89
0.132
0.298
90
4.39
0.136
0.227
Table 1:Temperature Measurements
0
10
20
30
40
50
60
70
80
90
100
0
0.5
1
1.5
2
2.5
3
3.5
4
4.5
5
f(x) = 0.05 x − 0.24
R² = 0.98
Thermocouple
Temperature
V(tc) mVDC
Figure 1:Thermocouple Temperature Measurement
0
10
20
30
40
50
60
70
80
90
100
0.1
0.11
0.12
0.13
0.14
f(x) = 0 x + 0.1
R² = 1
RTD
Temperature
kΩ
Figure 2: RTD Temperature Measurement
0
10
20
30
40
50
60
70
80
90
100
0
1
2
3
4
5
6
7
f(x) = − 0.06 x + 4.39
R² = 0.8
Thermistor
Axis Title
Axis Title
Figure 3: Thermistor Temperature Measurement
Analysis
For the Thermocouple, the temperature stayed mostly constant except for one data point in which
the measurement decreased from 30 degrees to 40 degrees. From the trendline it is visible that the values measured in the experiment remained very close to the expected values and from the equations below the sensitivity and coefficients can be calculated (
1
)
Y
=
0.0507
x
−
2.449
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(
2
)
R
2
=
0.9768
Equations 1 and 2 above show that the slope of the thermocouple data is 0.0507x and the y-
intercept or the sensitivity of the instrument is 2.449.
For the RTD the temperature and measurements and the rate they increase is constant the whole time. There is slight deviation from the trendline, and it is visible that the values measured in the experiment remained very close to the expected values and from the equations below the sensitivity and coefficients can be calculated. (
3
)
Y
=
0.0004
x
−
0.1008
(
4
)
R
2
=
0.9959
Equations 3 and 4 above show that the slope of the thermocouple data is 0.0004x and the y-
intercept or the sensitivity of the instrument is 0.1008.
For the Thermistor, the temperature and measurements are significantly different from the expected value. There is significant deviation from the trendline, and it is visible that the values measured in the experiment were not very close to the expected values. The trendline shows a constant decline while the data calculated decreased exponentially.
(
5
)
Y
=−
0.0573
x
+
4.3851
(
6
)
R
2
=
0.8015
Equation 5 and 6 above shows that the slope of the thermocouple data is -0.0573x and the y-
intercept or the sensitivity of the instrument is 4.3851.
Of the three instruments the RTD had the least sensitivity at .1008 then next is the thermocouple at 2.449 and the thermistor last at 4.385.
Conclusion Overall, the experiment went very well. There could have been slight error in making the ice bath and the temperature of the bath itself which may have caused the random dips in some of the measurements. Out of the three instruments the RTD having the least sensitivity directly led to the data being more accurate and closer to the expected values, which explains why the thermistor values were so different form the expected values and produced a different curve.
References [1] Brightspace Material
[2]
[Online]
https://www.mathworks.com/help/daq/acquire-temperature-data-from-a-
thermocouple.html
[3] Beckwith, Mechanical Measurements, 6th ed., Pearson/Prentice Hall, 2007
Related Questions
QUESTION 2 '
а)
Besides temperature measurement that is based on thermal expansion, there are also
thermal sensors that are based on other factors.
i.
Describe on how the RTD and thermistor measure the temperature and difference
between them.
ii.
Given the temperature for RTD in Figure 1 is 155°C, coefficient of resistance for
RTD, a is 0.0035°C'' and resistance for the RTD is 352 at 0°C. The bridge is
operated in a balanced condition. Find the value of R1, if R2= R3.
R3
R2
G
RTD
RRTD
Ri
E,
Figure 1 Wheatstone Bridge
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Material
A (MPa)
& (S-¹)
Tm (°C)
870
0.01
1520
422SS (Peyre et al., 2007)
IN718 (Kobayashi et al., 2008)
Ti64 (Umbrello, 2008)
980
1
1300
782.7
1E-5
1660
Material
422SS (CINDAS, 2011)
IN718 (Davis, 1997)
Ti64 (Fukuhara and Sanpei, 1993)
0 =
X
G (GPa)
1+
B…
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Sensor
Controller
Pump
Reliability block diagram of a sprinkler system.
(b) Calculate the reliability of the sprinkler system.
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Please show step by step work
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Subject: Mechanical Measurements
Do not copy other online answers
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Mechatronics Components and Instrumentation
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PLEASE GIVE ME THE REFRENCE
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i.
What is an engineer's expectation when performing repeatability or reproducibility?
ii.
State a difference between repeatability and reproducibility in an experiment?
b. Figure Q.1 shows the measurement data of two types of thermal transducers namely thermocouple.
Турe E
Туре К
6.8
4.2
20
40
60
80
100
Temperature Difference (°C)
Voltage Output (mV)
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Due to the economy of RTD sensors, it is decided by management to use a PT100 RTD sensor (range -400°F to 1200°F) with a smart transmitter which needs to be set up correctly to a 4-20mA input on the PLC controlling the fridge. Taking the above conditions into account, the measuring range should be -100°C to 50°C (which should cater for the worst ambient temperature).
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Load (kg)
Deflection (mm)
50
100
150
200
0.0
1.0
2.0
3.0
4.0
When used in an environment at 35°C, its characteristic changes to the following:
Load (kg)
Deflection (mm)
50
100
150
200
0.2
1.3
2.4
3.5
4.6
(a) Determine the sensitivity at 21 and 35°C.
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