325-midterm-solutions-part 2 solutions 2 (2008w)

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Oct 30, 2023

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MECH 325 2008W Midterm Exam Solutions Part 2
MECH 325 2 31. Belt Tension Pulley 3 has a diameter of 15 cm and is used with a flat belt (wrap angle 180°). A motor is connected to the belt and it transmits power of 2.5 kW at speed 2500 rev/min to Pulley 3. The initial belt tension is 400 N and there is a hoop tension of 50N due to centrifugal force. The shaft rotates in the direction shown. Determine the belt tensions F top and F bottom . (8 marks)
MECH 325 3 32. Belt Tension Regardless of your answer in 31 above, from here on assume F top = 100 lbf and F bottom = 125 lbf. Gear 4 is a helical gear with transverse diametral pitch P t = 10 teeth/in, N 4 = 30 teeth, a transverse pressure angle of 20°, and a helix angle of 25°. It meshes with Gear 5, a second gear directly beneath Gear 4 (Gear 5 is not shown but it has the same x and z coordinates as Gear 4). Gear 5 has a diameter of 5 . Determine the transmitted load, W t , and transmitted torque to Gear 5. (8 marks)
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MECH 325 4 33i. Beam Diagrams The bearing at O is a deep-groove ball bearing and the bearing at B is an angular contact ball bearing. (i) Determine reaction forces at O and B and
MECH 325 5 33i. Beam Diagrams
MECH 325 6 33ii. Bearing Selection (ii) select a deep-groove ball bearing from Table 11-2 for location O, assuming a reliability of R = 0.99 and a design life of 2500 hrs. (12 marks) Assume an application factor of 1.2 and the following parameters for the bearings: L 10 = 10 6 x 0 = 0.02 θ = 4.459 b = 1.483
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MECH 325 7 33ii. Bearing Selection
MECH 325 8 34. Fatigue Regardless of your choice of bearing in 33, assume the shaft has a uniform diameter of 3.0 cm. Also from this point on, assume the local internal bending moment at the pulley is 100 Nm and the local torque is 10 Nm. Determine the factor of safety for fatigue failure of the shaft at the location of the pulley. Use the Modified-Goodman criterion. Assume the shaft is steel with S ut = 1000 MPa and S y = 800 MPa, and it has a fully corrected endurance limit of S e = 300 MPa. The pulley is restrained to the shaft using a keyway (for the keyway, assume K t = 2.2, K ts = 3.0, q = 0.75, and q s = 0.85). (12 marks)
MECH 325 9 34. Fatigue
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MECH 325 10 35. Gear Stress An AGMA accuracy level Q v = 7 gear was selected for Gear 4. Analysis found the tooth bending stress on Gear 4 was 172 MPa while the allowable stress based on a safety factor of 1 was 207 MPa. In order to increase the safety factor, it is proposed to change the gear to one with a higher AGMA accuracy level number (note: this change affects the dynamic factor, K v ). Select an integer value of Q v that could be used to achieve a safety factor in bending stress of at least 1.5, while maintaining minimum cost. (Hint: you can look up this value rather than computing it analytically.) (5 marks)

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