Quality%20Assingment%20question%201%20%26%202 - Copy
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Confederation College *
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MISC
Subject
Information Systems
Date
Apr 3, 2024
Type
docx
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3
Uploaded by ProfEaglePerson1083
1
Assignment: 1
Prakash Dhamala
IP - 211 - Quality, Strategy, and Value Creation
Professor: Marc Oppedisano
March 29, 2023
Operator Load Part into
Fixture
Incoming raw
Material
Operator
Receives Part
Operator Pumps press out
Carry Out
Stamping process
Forklift delivers
Part to Process
Remove finish part
from the press
Loading part onto pin
check fixture
Do rework or
Scrap Moving materials into Finished
goods Inventory
Deliver
Finished Part
Contact Forklift driver for Pickup
2
1.
Create a process map showing the manufacturing process from the incoming raw material
(wip) to the completed part leaving the process.
Press Process Mapping
Yes
No
No
Satisfy No
Quality Standard
Yes
Material check
Pass
Return to Supplier
Store in
Warehouse
duck
3
2)
Create a “5 Why Analysis” to determine the provided root cause of an issue causing the middle hole of the bracket to be out of hole size tolerance:
a)
Why analysis:
Why is the middle hole of the bracket out of hole size tolerance?
The middle hole of the bracket is out of tolerance because die punch did not create a hole within the required size tolerance.
Why is the hole too large?
The hole is too large because the die punch material was too soft.
Why is the die punch material too soft?
The die punch material is too soft because the material was not as per standard.
Why did the supplier provide the wrong material?
The supplier provided the wrong material because the purchase order specified the wrong material grade.
Why did the purchase order specify the incorrect material?
The purchase order specified the incorrect material due to a miscommunication between the purchasing and engineering departments.
b.
Appropriate Corrective action to the tooling
: Material which is as per standard needs to be substituted for the die punch material. Thus, die punch will produce holes that are within the required size tolerance.
c.
Appropriate corrective action to the process
: Develop a quality control procedure that guarantees accurate specification of materials in purchase orders, while also ensuring that
there is effective communication between the purchasing and engineering departments.
3)
Checklist for the equipment has been presented in excel in the next file.
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