M2_ Practice Problems 2
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Industrial Engineering
Date
Dec 6, 2023
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Uploaded by AdmiralIronPigeon41
11/16/23, 6:35 PM
M2: Practice Problems 2—MOS Capacitor Example: BSAN 706: Statistics
https://kuconnect.ku.edu/courses/3310/quizzes/18503?module_item_id=219573
1/20
M2: Practice Problems 2—MOS Capacitor
Example
Due
Oct 26 at 11:59pm
Points
1
Questions
9
Time Limit
None
Instructions
For this task, you will answer questions regarding the problem documented below. After
answering each question, you will be able to see the correct choice. You will receive full credit
for this activity provided that you answer all questions to the best of your ability. At the end of
this task, you will need to affirm that you have made an honest effort to answer all questions.
Note that there is no time limit. You should submit your completed problems by the due date.
The practice problems are based on the following scenario:
During the manufacture of an MOS capacitor, different cleaning processes were used by two
manufacturing systems in parallel. Process A used a standard cleaning solution, while
Process B used a different cleaning mixture that contained less particulate matter. The failure
cause observed with each process for five consecutive days is listed below.
Process
Date
Cause
Count
A
March 1
Contamination
15
A
March 1
Corrosion
2
A
March 1
Doping
1
A
March 1
Metallization
3
A
March 1
Miscellaneous
3
A
March 1
Oxide Defect
8
A
March 1
Silicon Defect
1
11/16/23, 6:35 PM
M2: Practice Problems 2—MOS Capacitor Example: BSAN 706: Statistics
https://kuconnect.ku.edu/courses/3310/quizzes/18503?module_item_id=219573
2/20
A
March 2
Contamination
16
A
March 2
Corrosion
3
A
March 2
Doping
1
A
March 2
Metallization
3
A
March 2
Miscellaneous
1
A
March 2
Oxide Defect
9
A
March 2
Silicon Defect
2
A
March 3
Contamination
20
A
March 3
Corrosion
1
A
March 3
Doping
1
A
March 3
Metallization
0
A
March 3
Miscellaneous
3
A
March 3
Oxide Defect
7
A
March 3
Silicon Defect
2
A
March 4
Contamination
12
A
March 4
Corrosion
1
A
March 4
Doping
1
A
March 4
Metallization
0
11/16/23, 6:35 PM
M2: Practice Problems 2—MOS Capacitor Example: BSAN 706: Statistics
https://kuconnect.ku.edu/courses/3310/quizzes/18503?module_item_id=219573
3/20
A
March 4
Miscellaneous
0
A
March 4
Oxide Defect
10
A
March 4
Silicon Defect
1
A
March 5
Contamination
23
A
March 5
Corrosion
1
A
March 5
Doping
1
A
March 5
Metallization
0
A
March 5
Miscellaneous
1
A
March 5
Oxide Defect
8
A
March 5
Silicon Defect
2
Process
Date
Cause
Count
B
March 1
Contamination
8
B
March 1
Corrosion
2
B
March 1
Doping
1
B
March 1
Metallization
4
B
March 1
Miscellaneous
2
B
March 1
Oxide Defect
10
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11/16/23, 6:35 PM
M2: Practice Problems 2—MOS Capacitor Example: BSAN 706: Statistics
https://kuconnect.ku.edu/courses/3310/quizzes/18503?module_item_id=219573
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B
March 1
Silicon Defect
3
B
March 2
Contamination
9
B
March 2
Corrosion
0
B
March 2
Doping
1
B
March 2
Metallization
2
B
March 2
Miscellaneous
4
B
March 2
Oxide Defect
9
B
March 2
Silicon Defect
2
B
March 3
Contamination
4
B
March 3
Corrosion
1
B
March 3
Doping
1
B
March 3
Metallization
0
B
March 3
Miscellaneous
0
B
March 3
Oxide Defect
10
B
March 3
Silicon Defect
1
B
March 4
Contamination
2
B
March 4
Corrosion
2
B
March 4
Doping
1
11/16/23, 6:35 PM
M2: Practice Problems 2—MOS Capacitor Example: BSAN 706: Statistics
https://kuconnect.ku.edu/courses/3310/quizzes/18503?module_item_id=219573
5/20
Score for this survey: 1
out of 1
Submitted Oct 25 at 3:55pm
This attempt took 13 minutes.
B
March 4
Metallization
0
B
March 4
Miscellaneous
3
B
March 4
Oxide Defect
7
B
March 4
Silicon Defect
1
B
March 5
Contamination
1
B
March 5
Corrosion
3
B
March 5
Doping
1
B
March 5
Metallization
0
B
March 5
Miscellaneous
1
B
March 5
Oxide Defect
8
B
March 5
Silicon Defect
2
Question 1
The following is a Pareto Chart based on the different types of
failures. This is a chart of the number of defects by type of
failure.
11/16/23, 6:35 PM
M2: Practice Problems 2—MOS Capacitor Example: BSAN 706: Statistics
https://kuconnect.ku.edu/courses/3310/quizzes/18503?module_item_id=219573
6/20
Your Answer:
1) What conclusion can be drawn from this Pareto chart?
2) What would be a good follow up action based upon this
Pareto chart?
1. There is a break point after contamination and oxide. They are
part of the vital few. 2. Perform a second analysis on contamination and oxide The following is a Pareto Chart based on the different types of
failures. This is a chart of the number of defects by type of
failure.
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11/16/23, 6:35 PM
M2: Practice Problems 2—MOS Capacitor Example: BSAN 706: Statistics
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1. What conclusion can be drawn from this Pareto chart?
2. What would be a good follow-up action based upon this
Pareto chart?
Answer:
There is a breakpoint after Oxide. This suggests that
Contamination and Oxide failures are the vital few types of
failures.
An appropriate follow up action with this example and the
data that is given is the same for both Contamination and
Oxide failure. First a second order Pareto diagram could be
constructed for the two processes and for the date. Another
possible follow up is to ask people who might know the
causes of Contamination failures (separately Oxide failures)
to help construct a list of these types of failures. Once this
list is constructed, changes can be made to control or
eliminate the most likely item on the list and see if these
changes lead to a reduction in this type of defect.
Question 2
The following is a Pareto chart based on the different processes.
This is a plot of the number of defects by process.
11/16/23, 6:35 PM
M2: Practice Problems 2—MOS Capacitor Example: BSAN 706: Statistics
https://kuconnect.ku.edu/courses/3310/quizzes/18503?module_item_id=219573
8/20
Your Answer:
1. What conclusion can be drawn from this Pareto chart?
2. What would be a good follow up action based upon this
Pareto chart?
1. No break point 2. No further action is needed The following is a Pareto chart based on the different processes.
This is a plot of the number of defects by process.
11/16/23, 6:35 PM
M2: Practice Problems 2—MOS Capacitor Example: BSAN 706: Statistics
https://kuconnect.ku.edu/courses/3310/quizzes/18503?module_item_id=219573
9/20
1. What conclusion can be drawn from this Pareto chart?
2. What would be a good follow up action based upon this
Pareto chart?
Answer:
It is difficult to tell whether or not this is a break point
because there are only two processes. Since this is not
clear, it might be better to assume that this is not a break
point. If this is not a break point no follow up action is
required.
Question 3
Your Answer:
The following is a Pareto chart based on the different dates. This
is a plot of the number of defects by the date.
1. What conclusion can be drawn from this Pareto chart?
2. What would be a good follow up action based upon this
Pareto chart?
1. There is no break point
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11/16/23, 6:35 PM
M2: Practice Problems 2—MOS Capacitor Example: BSAN 706: Statistics
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2. No further action is needed The following is a Pareto chart based on the different dates. This
is a plot of the number of defects by the date.
1. What conclusion can be drawn from this Pareto chart?
2. What would be a good follow up action based upon this
Pareto chart?
Answer:
There is no break point in this Pareto chart. No follow up
action is required.
Question 4
The following Pareto chart only considers the contamination
failures. This is a second level Pareto chart based on the
process (only using contamination failures).
11/16/23, 6:35 PM
M2: Practice Problems 2—MOS Capacitor Example: BSAN 706: Statistics
https://kuconnect.ku.edu/courses/3310/quizzes/18503?module_item_id=219573
11/20
Your Answer:
1. What conclusion can be drawn from this Pareto chart?
2. What would be a good follow up action based upon this
Pareto chart?
1. There is a break point after process A
2. Compare the process A to process B and see why there may
be an increase in contamination with process A The following Pareto chart only considers the contamination
failures. This is a second level Pareto chart based on the
process (only using contamination failures).
11/16/23, 6:35 PM
M2: Practice Problems 2—MOS Capacitor Example: BSAN 706: Statistics
https://kuconnect.ku.edu/courses/3310/quizzes/18503?module_item_id=219573
12/20
1. What conclusion can be drawn from this Pareto chart?
2. What would be a good follow up action based upon this
Pareto chart?
Answer:
There is a large drop in Contamination defects from Process
A to Process B, this is a break point.
An appropriate follow up would be to compare the
differences in Process A and Process B that could cause an
increase in contamination failures on Process A. Once this
list is developed, select the most likely possible cause of
contamination failures and make changes to control or
eliminate this possible cause. If the number of
contamination failures on Process A is reduced, then this is
evidence that this is the root cause of contamination
failures. If the number of contamination failures is not
reduced, then go to the next item on the list.
Question 5
The following Pareto chart only considers contamination failures
that occurred in process A. These defects are plotted according
to the date on which the defect occurred. This is a third level
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11/16/23, 6:35 PM
M2: Practice Problems 2—MOS Capacitor Example: BSAN 706: Statistics
https://kuconnect.ku.edu/courses/3310/quizzes/18503?module_item_id=219573
13/20
Your Answer:
Pareto chart for the date based on contamination failures in
process A.
1. What conclusion can be drawn from this Pareto chart?
2. What would be a good follow up action based upon this
Pareto chart?
1. There is no break point 2. No further action is needed The following Pareto chart only considers contamination failures
that occurred in process A. These defects are plotted according
to the date on which the defect occurred. This is a third level
Pareto chart for the date based on contamination failures in
process A.
11/16/23, 6:35 PM
M2: Practice Problems 2—MOS Capacitor Example: BSAN 706: Statistics
https://kuconnect.ku.edu/courses/3310/quizzes/18503?module_item_id=219573
14/20
1. What conclusion can be drawn from this Pareto chart?
2. What would be a good follow up action based upon this
Pareto chart?
Answer:
There is no break point in this Pareto chart. No follow up
action is required.
Question 6
The following Pareto chart only considers the contamination
failures. This is a second level Pareto chart based on the date
11/16/23, 6:35 PM
M2: Practice Problems 2—MOS Capacitor Example: BSAN 706: Statistics
https://kuconnect.ku.edu/courses/3310/quizzes/18503?module_item_id=219573
15/20
Your Answer:
(only using contamination failures).
1. What conclusion can be drawn from this Pareto chart?
2. What would be a good follow up action based upon this
Pareto chart?
1. There is a break point after March 1 and before March 4. The
contamination date is lower on March 4 than compared to the
other days. 2. Evaluate the operation conditions on March 4 to figure out
what is different and why the contamination is lower The following Pareto chart only considers the contamination
failures. This is a second level Pareto chart based on the date
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11/16/23, 6:35 PM
M2: Practice Problems 2—MOS Capacitor Example: BSAN 706: Statistics
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(only using contamination failures).
1. What conclusion can be drawn from this Pareto chart?
2. What would be a good follow up action based upon this
Pareto chart?
Answer:
There is a possible break point between March 1 and March
4. This suggests that the contamination failures are lower on
March 4 than the other days.
An appropriate follow up action is to list the differences in
the conditions on March 4 compared to the other days that
could cause contamination failures. Once this list is
developed take the most likely possible causes and make
changes to control or eliminate that cause. If the number of
contamination failures on the days other than March 4 are
reduced, then the root cause has been found.
Question 7
The following Pareto chart only considers the oxide defects. This
is a second level Pareto chart based on the process (only using
oxide defects).
11/16/23, 6:35 PM
M2: Practice Problems 2—MOS Capacitor Example: BSAN 706: Statistics
https://kuconnect.ku.edu/courses/3310/quizzes/18503?module_item_id=219573
17/20
Your Answer:
1. What conclusion can be drawn from this Pareto chart?
2. What would be a good follow up action based upon this
Pareto chart?
1. There is no break point 2. No further action is needed The following Pareto chart only considers the oxide defects. This
is a second level Pareto chart based on the process (only using
oxide defects).
11/16/23, 6:35 PM
M2: Practice Problems 2—MOS Capacitor Example: BSAN 706: Statistics
https://kuconnect.ku.edu/courses/3310/quizzes/18503?module_item_id=219573
18/20
1. What conclusion can be drawn from this Pareto chart?
2. What would be a good follow up action based upon this
Pareto chart?
Answer:
There is not break point in this Pareto chart. No follow up
action is required.
Question 8
The following Pareto chart only considers the oxide defects. This
is a second level Pareto chart based on the date (only using
oxide defects).
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11/16/23, 6:35 PM
M2: Practice Problems 2—MOS Capacitor Example: BSAN 706: Statistics
https://kuconnect.ku.edu/courses/3310/quizzes/18503?module_item_id=219573
19/20
Your Answer:
1. What conclusion can be drawn from this Pareto chart?
2. What would be a good follow up action based upon this
Pareto chart?
1. There is no break point 2. No follow up action is needed The following Pareto chart only considers the oxide defects. This
is a second level Pareto chart based on the date (only using
oxide defects).
11/16/23, 6:35 PM
M2: Practice Problems 2—MOS Capacitor Example: BSAN 706: Statistics
https://kuconnect.ku.edu/courses/3310/quizzes/18503?module_item_id=219573
20/20
1. What conclusion can be drawn from this Pareto chart?
2. What would be a good follow up action based upon this
Pareto chart?
Answer:
There is no break point in this Pareto diagram. No follow up
action is required.
Question 9
I affirm that I have made an honest, good-faith effort to complete
these questions to the best of my ability. I recognize that my
score may be changed if it is later determined that I have not
answered these questions in good faith.
Accept u Answered
u Answered
Survey Score: 1
out of 1