2237Ass2AutoInteriorsB1

Assignment #2 OPM400 Auto Interiors Group Ontario Manufacturing Group is a leading North American automotive seating s several automotive manufacturers in Canada. They are committed to continuou costs as well as constantly exceeding quality expectations for all of their custom All seats are manufactured to the specifications provided by the individual custo Recently, customers have advised that the number of defects has risen to unacc Group needs to reduce defects immediately because this could jeopardize custo causing the need to replace defective seats, increasing material waste and total As a result, Auto Interiors has added an extra inspection step at the end of the carefully check all aspects of each seat before being loaded onto the truck for s was felt that this was an urgent, temporary step until problems are solved. As a new hire from Seneca College, you have been asked to review and analyze new inspection operation. You have been provided with the defect data shown observed the following during the evaluation process. All the components (fabric, foam, straps, coils, buckles, threads) are purchased seats. Suppliers are from a variety of countries. With the recent addition of a new contract last month, additional employees w equipment. One new machine was added within the last month to increase capacity. Some contributing to defects. There was some opinion that many of the defects are created first thing in the m lunch break. Recently, an additional fabric supplier was brought on for some seats. When inspectors identify a defect, they notify supervisors who need to act quic re-make the item to ensure that is goes on the truck with the rest of the order. and jeopardizes on-time delivery to the customer. It also upsets the operation w exceptions.

supplier and manufacturer to usly optimize seat manufacturing mers. tomer. ceptable levels. Auto Interiors omer relationships as well as l costs. process with two inspectors who shipping. Although this adds cost, it e the quality data recorded by the in the next tab and also have in bulk, ready to assemble into were hired to operate some of the e feel that this machine is morning, and also right after the ckly to have repairs completed or This can cause dangerous delays with last minute rushing for these Complete the following in ONE ne 1 . Create a PARETO TABLE and GRA 2. Create a RUN CHART (line chart) to look for and comment on any pa axis. Note that the data was collect 3 . Prepare a Fishbone Diagram indi of three points on each line. 4. The management team has cons paragraph, discuss how TQM could 5. Using information from this assi recommendations to Auto Interiors recommendations as #1, #2, #3. U

oal is the Y mum ONE

May 2023 Date Fabric Flaw Dimensions 1 2 1 1 1 2 1 2 1 5 2 1 3 3 2 2 2 2 4 3 2 3 3 5 3 2 1 2 1 1 8 4 3 4 9 1 2 2 1 1 10 3 4 1 1 3 11 5 2 2 4 12 2 6 2 1 3 5 15 3 5 1 5 16 1 4 3 2 1 2 17 1 2 2 1 18 1 6 0 2 7 19 2 2 5 1 22 2 2 1 2 23 2 2 2 2 24 1 5 1 1 2 25 5 1 1 4 26 3 2 2 3 1 29 3 1 1 1 2 2 30 1 2 1 4 31 1 1 1 3 3 Documentation not matching Stitching loose Fabric Inconsistent Foam Thickness

Y