Operations Mid Term

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Fanshawe College *

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3073

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Industrial Engineering

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Feb 20, 2024

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docx

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9

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1. Productivity increases enable a nation to raise its standard of living . True False 2. Single factor productivity compares output to an individual input . True False 3. Toyota achieved high product quality by adapting many of the quality management principles that had first been developed in the United States. True False 4. Operation Management concepts are only associated with the production of goods True False 5. Which kanban authorizes the production of goods? Production kanban Material kanban Withdrawal kanban Kanban square 6. A company has accepted a contract to produce a special electric motor. The number of direct labour hours required to produce the first motor is 250. If an 85% learning curve applies to the production of motors, then the number of labour hours needed to produce the 4th motor is 212.5 hours 153.5 hours. 180.6 hours. 0 37.5 hours
7. The number of kanban needed to maintain control in a pull system can be calculated from demand and lead time information. True False 8. . A -------- is a fool proof device that prevents defects from occurring muda kaizen jidoka poka-yoke 9. ---------setups that can be performed in advance while the machine is running. Internal Parallel External Unnecessary 10. The process of producing high-volume, standardized products for a large market is known as craft production. True False 11. Human Resources management provides demand estimates that are used in production decisions. True False 12. There are 9 elements to eliminate waste in lean production True False
13. The direct labour times required to produce the first four units of a new product are shown below: Unit Number Direct Labour Hours 1 1200 2 1020 3 927.5 4 867 Based on this data, the estimated learning or improvement rate is 100% 90% 85% 80% 14. Which of the below does not form a customer's expectations? Knowledge Self-confidence Surroundings Experience 15. Job rotation is the same as cross training. True False 16. Which of the following is a major societal problem that depends on complex customer-focused processes that can benefit significantly from an innovative and interdisciplinary approach to its study and analysis? Education Healthcare Disaster relief All of the above
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17. Which of the following is not considered a benefit of lean production ? Reductions in manufacturing cycle time reductions in inventory reductions in labour costs increases in automation. 18. All of the following are advantages of task specialization except Increased output Reduced boredom Lower labour costs Minimal training 19. Motivation refers to the willingness of an employee to perform as needed to attain a goal or objective. True False 20. Which process strategy defines the ease with which resources can be adjusted in response to changes in demand, technology, products, services, or resource availability? Vertical integration Customer involvement Capital intensity Process flexibility 21. Most of the operations in batch production involve outsourcing continuous processing assembly
fabrication 22. An assembly chart can be an example of a process plan True False 23. A firm's process strategy defines all of the following except its process flexibility vertical integration capital intensity. process selection 24. Outsourcing decisions can involve evaluating which of the below? Cost Capacity Speed All of the above 25. Which process strategy defines the ease with which resources can be adjusted in response to changes in demand , technology, products, services, or resource availability? Customer involvement Process flexibility Vertical integration Capital intensity 26. In a job analysis, a process flowchart is used to determine what components go where. True False
27. An airline is an example of a: Service shop Mass service Professional services Service factory 28. The direct labour hours required to produce the first two units of a new product are 2,000 and 1,800, respectively . Using a 90% learning rate the company would estimate the direct labour hours for the 5th unit to be 1620.0 1566.0 1523.2 1692.4 29. ------------ illustrate the improvement rate of workers as a job is repeated. Learning charts Learning curves Process curves Process charts 30. Which is a goal of design specifications? The ability to align the service with the employee The ability to have the service replicated. Understanding the price a service should be charged at
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31. The extent to which the firm will produce the inputs and control the outputs of each stage of the production process is known as process flexibility capital intensity vertical integration process planning 32. A company is considering producing an item that can be sold for $37.50 per unit . If the fixed costs for setting up production are $225,000 and the variable cost per unit for the item is $35.00 then the break-even volume for this item is 90,000 units 6,000 units 72,500 units 6,429 units 33. Variable demand and small to medium quantities produced to order are characteristics usually associated with mass production projects batch production continuous production 34. A 90% learning curve indicates a 10% decrease in processing time per unit as output doubles a 90% decrease in processing time per unit as output doubles a 10% increase in processing time per unit as output doubles a 90% increase in processing time per unit as output doubles 35. A motion study is used to make sure a job task does not include unnecessary motion
by the worker. True False 36. Which of the following is not a characteristic of a service ? Consumed more often than products Geographically dispersed Service and service delivery are inseparable Centralized 37. Consumers perceive services as a r iskier purchase than products . True False 38. In a job analysis, a process flowchart is used to determine what components go where. True False 39. The quality of a service experience depends largely on the customer's expectations. True False 40. When designing a service, performance specifications are converted into design specifications, and finally, into delivery specifications. True False 41. Motivation refers to the willingness of an employee to perform as needed to attain a goal or objective.
True False 42. An example of a finite queue is a drive thru window lane that can only hold a certain amount of cars. True False 43. Capability requirements, skill, level, motivation, and mental stress are elements of which part of job design? Environmental Analysis Task Analysis Worker Analysis
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