EM680-HW2
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Clarkson University *
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680
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Industrial Engineering
Date
Feb 20, 2024
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OM603
HW2
Linear Models
2.1.
Brown Furniture Revisited
Revisit the Brown Furniture Company (Example 2.1). As
plans are being made for a new quarter, a revised set of figures on resource availabilities is
compiled. The new resource limits are as follows.
Fabrication hours
2000
Assembly hours
1800
Machining hours
1600
Wood supply
9400
The other data, on profit contributions and resource consumptions, all remain unchanged.
(a)
What are the optimal production quantities of chairs, desks, and tables?
(b)
What is the maximum profit contribution?
(c)
Which constraints are binding in the optimal solution?
(d)
Which scarce resource is the most valuable? (ie: if raised by one unit, which
constraint raises the profit most? What is the value of that unit increase?
2.2
Diner Staffing
Alex's Diner serves food from 6am until midnight. The need for wait staff
fluctuates during each day, but day-to-day differences can be ignored when plans are being
made. The fluctuations are described by the table below, which displays the number of wait
staff needed for each hour. Start Time
6am
7am
8am
9am
10am
11am
noon
1pm
2pm
Needed
4
5
5
6
4
4
8
8
6
Start Time
3pm
4pm
5pm
6pm
7pm
8pm
9pm
10pm
11pm
Needed
5
3
5
7
6
5
3
2
2
Each employee on the wait staff works eight hours with a meal break of one hour. (That
break must come after at least four hours but no more than five hours of work.) a)
What is the minimum staff size needed to cover all of the hourly requirements?
b)
Highlight the time periods that are overstaffed.
2.3
Production Planning for Automobiles
The Auto Company of America (ACA) produces
four types of cars: subcompact, compact, intermediate, and luxury. ACA also produces
trucks and vans. Vendor capacities limit total production capacity to at most 1,200,000
vehicles per year. Subcompacts and compacts are built together in a facility with a total
annual capacity of 620,000 cars. Intermediate and luxury cars are produced in another
facility with capacity of 400,000; and the truck/van facility has a capacity of 275,000.
ACA’s marketing strategy requires that subcompacts and compacts must constitute at least
half of the product mix for the four car types. Profit margins, market potential, and fuel
efficiencies are summarized below.
Type
Profit
margin
($/vehicle)
Potential
sales (in 000s)
Fuel efficiency
(MPG)
Subcompact
150
600
40
Compact
225
400
34
Intermediate
250
300
15
Luxury
500
225
12
Truck
400
325
20
Van
200
100
25
The Corporate Average Fuel Efficiency (CAFE) standards require an average fleet fuel
efficiency of at least 27 MPG. ACA would like to use a linear programming model to
understand the implications of government and corporate policies on its production plans.
(a)
What is the optimal annual profit for ACA?
(b)
What are the implications of changing the fuel efficiency requirement? How much
would annual profit change if the fuel efficiency requirement were raised to 28 or
lowered to 26 MPG?
2.4.
Coffee Blending and Sales
Hill-O-Beans Coffee Company blends four component beans
into three final blends of coffee: one is sold to luxury hotels, another to restaurants, and the
third to supermarkets for store-label brands. The company has four reliable bean supplies:
Argentine Abundo, Peruvian Colmado, Brazilian Maximo, and Chilean Saboro. The table
below summarizes the very precise recipes for the final coffee blends, the cost and
availability information for the four components, and the wholesale price per pound of the
final blends. The percentages indicate the fraction of each component to be used in each
blend.
Component
(pounds)
Hotel
Rest
Market
Cost
per pound
Max.
weekly
availability
Abundo
20%
35%
10%
$0.60
40,000
Colmado
40%
15%
35%
$0.80
25,000
Maximo
15%
20%
40%
$0.55
20,000
Saboro
25%
30%
15%
$0.70
45,000
Wholesale
price per pound
$1.25
$1.50
$1.40
The processor’s plant can handle no more than 100,000 pounds per week, and Hill-O-
Beans would like to operate at capacity, if possible. Selling the final blends is not a
problem, although the Marketing Department requires minimum production levels of
10,000, 25,000, and 30,000 pounds, respectively, for the hotel, restaurant and market
blends.
(a)
To maximize weekly profit, how many pounds of each component should be
purchased?
(b)
How would the optimal profit change if there were a 1000-pound increase in the
availability of Abundo beans? Colmado? Maximo? Saboro?
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