CE 200L Report 3_PCC

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California State University, Long Beach *

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200L

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Civil Engineering

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Feb 20, 2024

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docx

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California State University Long Beach Civil Engineering Department Materials for Civil Engineering Laboratory CE 200 L Short-Form Lab Report Report N o : 3 Report Title: Slump and Strength of Portland Cement Concrete Submitted By: Section: Team N o : Date Due: Date Submitted: Grading Distribution of the 8 Points Total Score for the Report Item Criterion Max Points Earned Points 1 Use of Laboratory Equipment 2 2 Data Collection and Computation of PCC Strengths ( section 6 ) 2 3 Technical Presentation — tables, graphs, sketches, etc. 2 4 Written Communication — results and discussion of results and test procedures 2 Total Please Upload the Completed Report to The Designated Dropbox Folder On Canvas. One Member Can Submit the Report on Behalf of the Team.
CE 200 L Report N o 3 Slump and Strength of Portland Cement Concrete 1. Objectives a) To become familiar with the properties of freshly mixed portland cement concrete ( PCC ) b) To prepare a PCC mix designed to meet pre-specified requirements, using the American Concrete Institute ( ACI ) method of mix design c) To learn how to perform the slump test for measuring the consistency of PCC d) To prepare PCC compression and tensile splitting strength test cylinder specimens e) To determine the compressive and tensile splitting strengths of the prepared PCC test cylinders, and to compare the compressive strength to the design strength f) To observe the relationship between the compressive strength of PCC on the one hand, and the water/cement ratio and slump of the PCC , on the other g) To compare the compressive and tensile splitting strengths of PCC 2. References a) ASTM C 143 — Standard Test Method for Slump of Hydraulic-Cement Concrete b) ASTM C 39 Standard Test Method for Compressive Strength of Cylindrical Concrete Specimens c) ASTM C 496 — Standard Test Methods for Splitting Tensile Strength of Cylindrical Con- crete Specimens d) CE 200 Student Notes and Workbook . Pages 15 – 26. – 1/10 –
3. Procedure: First Period — Designing the Desired Portland Cement Concrete Mix a) Following the American Concrete Institute ( ACI ) method of portland cement concrete ( PCC ) mix design, a PCC mix is designed to meet the requirements and conditions de- scribed on the final page of this report. b) The mix designed is scaled down from one cubic yard to a sufficient amount of PCC to conduct the slump test. Second Period — Batching and Mixing the Designed Portland Cement Concrete ( PCC ) Mix, and Preparing the PCC Test Specimens The above-listed references ( ASTM C 143 , ASTM C 39 , ASTM C 496 , and CE 200 Student Notes and Workbook ) are read, and, additionally, the instructions given during the briefing period are adhered to when following the steps below: a) The portland cement concrete ( PCC ) mix for the team is designed, using the American Concrete Institute ( ACI ) method of PCC mix design. b) The designed mix for the PCC is mixed in the laboratory. c) The slump of the PCC is measured and recorded. d) The PCC is molded into two cylinders, to be moist-cured for 28 days, and all equipment used is washed and stored, work area is cleaned. e) The data sheet is initialed by the instructor. Third Period — Failing the Portland Cement Concrete Test Specimens e) Twenty-eight days later, the cylinders are removed from their curing environment, their diameter and height are measured and recorded. f) One PCC cylinder is capped and tested in compression to determine the PCC ƒ c , and the other is tested in tensile splitting to determine the T . g) The relevant results from the compression and tensile splitting tests are recorded. h) The failed cylinders are sketched in order to show the failure modes. i) The failed cylinders are discarded as instructed, and work areas are cleaned. – 2/10 –
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4. Data Recorded by Team a) Team Information ( Second Period ) Instructor’s Initials: ____ Section: Team: Leader: Recorder: Other members: Member(s) absent: b) Computed Water/Cement Ratios (lb/lb) — Based on Design Strengths Team N o : Design ƒ′ c (psi) w / c Ratio: c) Actual amount of Materials used for Making PCC Mix in the lab Material Type Source Weight (lb) Cement Type II/V and Type I low-al- kali portland cement txi — Riverside Port- land Cement Co. Sand ( FA ) Washed, All-purpose, ASTM C33 (concrete) sand Quikrete Gravel ( CA ) Crushed rock, All-pur- pose gravel Quikrete 15 lb Water Potable water City of Long Beach d) Test Data Date: Time of day: Room temp.: °F Relative humidity: % Slump (measured to the nearest ¼ in): inch Actual w / c for the mix: Type of slump: – 3/10 –
e) Team Information ( Third Period ) Instructor’s Initials:____ Section: Team: Leader: Recorder: Other members: Member(s) absent: f) Compressive Strength Test Data Date: Time of day: Room temp.: °F Relative humidity: % Cyl. dimensions (nearest 0.1 in) Failure load Time to failure h : in : in (lb): lb (nearest 1 s): s g) Tensile Splitting Strength Test Data Cyl. dimensions (nearest 0.1 in) Failure load Time to failure h : in : in (lb): lb (nearest 1 s): s 5. Sketch of Failed Cylinders Sketch of Failed Compression Cylinder Sketch of Failed Tensile Splitting Cylinder – 4/10 –
6. Tabulated Data and Results (Typed) Important Note: Tables in section 6 will be shared on the Google Spreadsheet. Teams must fill their Recorded and Computed values into the tables within one week from the day tests were performed. Incorrect values or late submissions will lose points for this section. a) PCC Cylinder Compressive Strength Test Data and Results Team Cylinder Dimensions Specimen Failure Data ACI Mix Design Actual Test Results N o h Cyl. Cross. Area Load Time to Failure Slump w /c ƒ c Slump ƒ c (in) (in) (in 2 ) (lb) (s) (in) ( lb / lb ) (psi) (in) (psi) 1 2 3 4 b) PCC Cylinder Tensile Splitting Strength Test Data and Results Team Cylinder Dimensions Specimen Failure Data Design Actual N o h Cyl. Cross. Area Load Time to Failure Slump w /c T s * Slump T s ** (in) (in) (in 2 ) (lb) (s) (in) ( lb / lb ) (psi) (in) (psi) 1 2 3 4 * The design T is calculated from the design ƒ c by the following equation: T = 6.7 × √ ƒ c ** The actual T is calculated by using the equation: T = 7. Plotted Data 2 P π× D × h – 5/10 –
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Either hand-sketched plot or the Excel plot is accepted for this section. If using Excel, please add proper axes titles and axes limits according to the plot shown below. W / C Ratio W / C Ratio PCC  28-Day Unconfined Compressive and Tensile Splitting Strengths vs. w / c Ratio 0.8 0.7 0.6 0.5 0.4 0.3 0.2 7,000 6,000 5,000 4,000 3,000 2,000 1,000 700 600 500 400 300 200 100 Unconfined Compressive Strength (psi) Tensile Splitting Strength (psi) 0.8 0.7 0.6 0.5 0.4 0.3 0.2 – 6/10 –
8. Results and Discussion Please write/type your response and discussion in Black ink and with 12-Pts font Times New Roman (if typed). 8.1 Results : For results, using Standard American English and complete sentences, please state: a) What the slump of the portland cement concrete (PCC) is for your team (as measured), and whether the type of the slump is true slump, shear slump, or collapsed slump. b) What the unconfined compressive strength is for your team. c) What the type of failure for the failure (fracture) is for the cylinder tested by your team in compression; e.g., cone, cone and split, cone and shear, etc. d) What the tensile splitting strength for is your team. 8.2 Discussion For discussion of test results, using Standard American English and complete sen- tences, please state: a) If the testing of 3 ×6 PCC cylinders in compression (as tested in the CE 200 L laboratory) yields 5 % higher strengths than testing 6 ×12 PCC cylinders (as ordinarily tested in the field), what the strength would be for your team, had your team tested 6 ×12 PCC cylinders in compression. b) For your team, what the ratio is of the unconfined compressive strength to the tensile splitting strength. – 7/10 –
c) If the direct tensile strength of PCC is 25 % less than its tensile splitting strength, calculate for your team the: ( i ) Direct tensile strength, and ( ii ) Ratio of direct tensile strength to compressive strength d) For your team: ( i ) Whether or not there is any deviation from the procedures pre- scribed in: ASTM C 143 — “Standard Test Method for Slump of Hydraulic-Ce- ment Concrete” ASTM C 39 — “Standard Test Method for Compressive Strength of Cylindrical Concrete Specimens” ASTM C 496 — “Standard Test Method for Splitting Tensile Strength of Cylindrical Concrete Specimens” ( ii ) If so, what those deviations are. e) Address the acceptability of the test results by responding to: ( i ) Whether or not such deviations affect test results ( ii ) If yes, how such deviations affect test results ( iii ) Reasons why the test results could be considered acceptable, or why they should be rejected – 8/10 –
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Report N o 3 American Concrete Institute ( ACI ) Method of Portland Cement Concrete ( PCC ) Mix Design PCC Target Strength and Relevant Information Design Requirements and Construction Data Design Parameter Specification Type of construction or structure Pavement (not reinforced) Construction or structure member minimum dimension 3 in Minimum space between form and reinforcing steel bar N / A Exposure to moisture Yes, in air Exposure to severe cycles of freezing and thawing None Use of high-frequency vibrators for PCC compaction Yes Unconfined compressive 28-day strength (ƒ′ c ): Team 1 2,800 psi Team 2 3,800 psi Team 3 4,800 psi Team 4 5,800 psi Ingredient Data Ingredient Property Laboratory Test Result PC Specific gravity ( SG ) 3.15 CA Type and/or source Natural Shape Angular Specific gravity ( SG ) 2.84 Dry-rodded unit weight 108 pcf Saturated surface dry ( SSD ) moisture content 1.6 % Field moisture content 3.6 % Free moisture content in the field 1.0 % FA Type and/or source All-purpose, washed, conc. ASTM C 33 sand Fineness modulus ( FM ) Based on the Sieve Analysis results Specific gravity ( SG ) 2.76 Saturated surface dry ( SSD ) moisture content 4.2 % Field moisture content 5.2 % Free moisture content in the field 1.0 % Constants, Equalities, and/or Assumptions 1 gal of water weighs 8.33 lb 1 cu ft of water weighs 62.40 lb Air is weightless 1 sack (1 cu ft — bulk volume — ) of PC weighs 94 lb 1 cu yd = 27 cu ft – 9/10 –
Please Append Your Original PCC Mix-Design Work- sheet (Completed in the Lab or Online) to Your Final Report – 10/10 –