TLID0021_TL_SW

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Student workbook TLID0021 Store and handle dangerous goods and hazardous substances
Document name: TLID0021_SW Page 2 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 TAFE NSW would like to pay our respect and acknowledge Aboriginal and Torres Strait Islander Peoples as the Traditional Custodians of the Land, Rivers and Sea. We acknowledge and pay our respect to Elders, past , present and emerging of all Nations. Version: 20220627 Date created: 27 June 2022 © TAFE NSW 2021 RTO Provider Number 90003 | CRICOS Provider Code: 00591E This resource can be found in the TAFE NSW Learning Bank. The content in this document is copyright © TAFE NSW 2021 and should not be reproduced without the permission of TAFE NSW. Information contained in this document is correct at time of printing: 05 April 2023. For current information please refer to our website or your teacher as appropriate.
Document name: TLID0021_SW Page 3 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Contents Getting started ............................................................................................................................ 4 What will I learn by completing this workbook? .................................................................... 5 Icon legends ............................................................................................................................ 6 Overview ................................................................................................................................. 7 Dealing with incidents, hazards and emergencies ................................................................. 8 Controlling risks .................................................................................................................... 12 Identifying hazards and taking action ................................................................................... 17 What is a hazard? ................................................................................................................. 20 ACUTE EFFECTS ..................................................................................................................... 22 CHRONIC EFFECTS ................................................................................................................ 22 Personal hygiene, health and wellbeing ............................................................................... 25 Entry into restricted areas .................................................................................................... 30 Legislation, Codes of Practice and Standards ....................................................................... 38 Handling Dangerous Goods Self-Check Questions .................................................................. 58 Answers and feedback for practice activities Activity 1: Dangerous Goods in the Workplace ............................................................................................................................... 61 Question 2: What is the appropriate dangerous goods sign for Arsenic? A .............................................................................................................................................. 62 Question 5: What is the appropriate dangerous goods sign for Kerosene? C .............................................................................................................................................. 62 Question 6: What is the appropriate dangerous goods sign for Phosphorous? D .............................................................................................................................................. 62 Question 7: What is the appropriate dangerous goods sign for Methyl Bromide ? A .............................................................................................................................................. 62 Question 8: What is the appropriate dangerous goods sign for Methylated spirits? D .............................................................................................................................................. 62 Activity 4: Construct a Hazchem Placad ................................................................................... 67 Instructions .......................................................................................................................... 67 Instructions .......................................................................................................................... 69 Handling Dangerous Goods Self Check Questions .................................................................. 71 Image attributions .................................................................................................................... 74
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Document name: TLID0021_SW Page 4 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Getting started
Document name: TLID0021_SW Page 5 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 What will I learn by completing this workbook? This workbook covers the unit of competency TLID0021Store and handle dangerous goods and hazardous substances. Successfully completing this unit will give you the skills and knowledge Identify requirements for working with dangerous goods and/or hazardous substances Confirm site incident procedures Select handling techniques Each topic includes opportunities to check your progress and understanding as well as activities that will prepare you to complete the formal assessments. There are 2 topics to complete within this workbook. They are: 1. identifying requirements for working with dangerous goods and/or hazardous substances, 2. confirming site incident procedures and selecting handling techniques in accordance with relevant work health safety (WHS)/occupational health and safety (OHS) regulations concerning the safe handling of dangerous goods and hazardous substances, within the transport and logistics industry. Alright, let’s get started!
Document name: TLID0021_SW Page 6 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Icon legends Icon Description Practice activity Learning activities help you to gain a clear understanding of the content in this resource. It is important for you to complete these activities, as they will enhance your learning. The activities will prepare you for assessments. Resources (required and suggested) Additional resources throughout this workbook, such as chapters from textbooks, online articles, videos, diagrams, and infographics. These are supplementary resources, which will enhance your learning experience and may help you complete the unit. Video Videos will give you a deeper insight into the content covered in this workbook. If you are working from a printed version, you will need to look these up using the URL (link to the video online) provided.
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Document name: TLID0021_SW Page 7 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Overview To work safely when handling Dangerous or Hazardous Goods, you need to follow Work Health and Safety (WHS) procedures and be aware of WHS legislation and a number of other legislations, Codes or Practice that applies to your workplace. In this topic, you will learn about: following legislation and workplace procedures for WHS and related work identifying external hazards and risks in the workplace and taking appropriate actions following personal hygiene practices following procedures for entry into restricted areas using personal protection equipment (PPE) identifying coding, markings and emergency information on containers and goods. The activities throughout this resource will assist you in your learning, but they are not part of your final assessment. Answers and feedback for the practice activities are at the end of this document.
Document name: TLID0021_SW Page 8 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Dealing with incidents, hazards and emergencies To be able to deal with WHS hazards incidents, you need to: understand the relevant legislation follow workplace procedures for incidents, hazards and emergencies. Legislation Employee's, you are required by law to take responsibility for your safety in the workplace and report any concerns. It would be best if you always thought about your safety. In any industry you work in, the employee must follow a set of government, industry and workplace safety policies and procedures. These rules can cover everything from how you go about reporting hazards to the safe use of specific tools, equipment, and chemicals. Workplace Health and Safety (WHS) legislation replaced Occupational Health and Safety (OHS) legislation in 2011. Under WHS legislation, an employer must provide their staff with: safe premises safe machinery and materials protective clothing and equipment safe systems of work information, instruction, training, and supervision suitable working environment and facilities. Workplace safety regulations Business owners and organisations are responsible for health and safety practices and procedures in the workplace. Previously known as Occupational Health and Safety (OH&S), there are rules and regulations to help protect workers and maintain safety. Understanding the WHS laws will help you avoid unnecessary costs and damage to the business caused by workplace injury and illness. This can good a good relationship and wellbeing with your workers.
Document name: TLID0021_SW Page 9 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 In addition to national Workplace Health and Safety (WHS) legislation that replaced Occupational Health and Safety (OHS) legislation in 2011 that we spoke about previously, many acts and regulations vary by state or territory. The activities that safety regulations and workplace procedures apply to will vary according to your industry and job role. Still, there are various signs and systems that you can be aware of. Work health and safety legislation In NSW, the WHS legislation is the Work Health and Safety Act 2011 No 10 (NSW). This Act is a nationally consistent framework that aims to secure the health and safety of workers and workplaces. Go to the NSW legislation website to find the Work Health and Safety Act 2011 No 10 . (https://legislation.nsw.gov.au/view/html/inforce/current/act-2011-010#pt.1 ) Emergency procedures Accidents, fires and emergencies can happen at any time. Workplaces need a plan for emergencies to minimise injuries, harm or worse. For emergencies, special procedures must know how to act and react fast to reduce the chance of damage and minimise any liability. Quick and effective action may help deal with the situation and reduce the consequences. Responding to incidents and emergencies In emergencies, people are more likely to respond effectively if they: are well trained and competent take part in regular and realistic practice have agreed, recorded, and rehearsed plans, actions, and responsibilities. Most workplace procedures for dealing with incidents address the same basic requirements. When dealing with an emergency, you may be required to: move people away from immediate danger call and assist emergency services handle casualties handle displaced or non-injured people raise the alarm and call emergency services
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Document name: TLID0021_SW Page 10 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 inform people of the situation respond to the emergency on-site, for example use a fire extinguisher talk with emergency services and other authorities (and, where the situation is serious, hand over responsibility for the incident or emergency) protect property manage the crowd, including following evacuation procedures help to evacuate people if needed manage traffic, including emergency vehicles provide first aid and medical assistance. If you are in an organisation, your workplace will have procedures to report incidents, hazards and risks. Review a sample procedure below. Resources Gelos Enterprises For an example of a procedure, read the Gelos Enterprises procedure for identifying and reporting on WHS hazards and risks. WHS procedure Hazards Risks and Reporting (pdf) (https://share.tafensw.edu.au/share/items/5f1cec7b-1d03-446a-85b7- edb42692c34e/0/?attachment.uuid=042d597a-9757-4dc2-b0eb-1bc855c85117 ) Responding to an evacuation Follow the evacuation plans posted on the building walls and the procedures explained as part of your workplace induction. When there is an evacuation, you may: hear an alarm be told to evacuate see flames or smoke. When there is an evacuation, follow the procedures for evacuation, such as: walk quietly but quickly to the nearest exit and go to the assembly point outside the building to await further instructions listen to and follow instructions from the evacuation wardens.
Document name: TLID0021_SW Page 11 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 To prevent injury and possible panic during evacuation: do not run, push, or overtake use stairs do not use lifts do not return to your area of work do not take belongings or personal items; only remove yourself, so you leave as quickly as possible. Emergency evacuation plans An emergency procedure or plan includes: ways to effectively deal with an emergency evacuation procedures contact details of emergency service organisations and methods to notify them medical assistance that can be provided in an event an emergency happens details of people authorised by the workplace to coordinate the emergency response services and all staff members the names of fire wardens and emergency services (000). Resources Go to the following links to find out more about emergency plans and procedures NSW SafeWork NSW SafeWork Emergency plans (https://www.safework.nsw.gov.au/safety-starts-here/safety-overview/emergency-plans)
Document name: TLID0021_SW Page 12 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Controlling risks Risk is the likelihood that harm (death, injury, or illness) might occur, if you are exposed to a hazard. To reduce hazards and control risks, you need to know your workplace's risks, or which work activities may present a risk. When you know where the risks are, you must follow workplace procedures to eliminate or minimise those risks. Four steps to control risks The four steps to control risk are: 1. Identify hazards Find out what could cause harm. 2. Assess risks Understand the danger caused by the hazard, how likely it is to occur and how serious the harm would be. 3. Control risks Put effective control measures that are appropriate for the circumstances. 4. Review control measures Ensure the steps you have undertaken are working as planned. Identify hazards Identifying hazards involves finding the objects, tasks and situations that could potentially cause harm to people. Hazards can come from areas including: the physical work environment equipment, materials, and substances used how work tasks are performed design and management of work. You can identify hazards by: Inspecting the workplace Observe the performance of work tasks. Consulting workers Talk about any health and safety issues they have found. Analysing your records Find out about workplace incidents, near misses and worker complaints, which show patterns and areas of interest. Reviewing information and advice Review hazards and risks relevant to your industry or the type of work you do, such as information provided by industry associations, manufacturers, or suppliers.
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Document name: TLID0021_SW Page 13 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Assess risks Perform risk assessments when: there is uncertainty about how a hazard may result in injury or illness there is a range of different hazards involved in the work activity. It is not fully understood how the hazards may interact with each other to produce new or greater risks there have been changes at the workplace occur that may impact the effectiveness of control measures. a risk assessment is mandatory under the Work Health and Safety Regulations 2012 (the WHS Regulations) for high-risk activities, such as entry into confined spaces, diving work, and live electrical work. When assessing risks, consider: how severe the potential harm could be, including: o What type of harm could occur? For example, muscular strain, fatigue, burns, or chemical exposure. o What category of harm could occur? For example, death, serious injury or illness, or only minor injury. o How many people are at risk of exposure to the hazard? how hazards may cause harm, including: o The effectiveness of currently existing control measures Do they account for all types of harm? o How work is done Are written manuals and procedures followed? Are they fit for purpose? o The likelihood of rare or abnormal situations Are people prepared for an unusual event or situation? o Maintenance and cleaning processes and breakdowns of equipment and failures of health and safety controls. Likelihood of harm occurring, including: o How frequently is the task performed? o How often people are near the hazard? o If harm has happened before either in your workplace or somewhere else, and how frequently. The level of risk will increase as the likelihood of harm and its severity increases.
Document name: TLID0021_SW Page 14 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Control risks One of the ways to control risks is to use the hierarchy of risk control. The hierarchy of risk control is a way of showing how to control risks. It ranks the ways to manage risk from the highest level of protection and reliability to the lowest. Hierarchy of control You must work through the hierarchy of control in order and implement risk controls higher in order when possible. Eliminate Complete removal of the hazard from the workplace, for example, removing trip hazards on the floor or disposing of unwanted chemicals. This is the most effective control measure and must always be considered before anything else. Substitute Substitute or replace the hazard with a less hazardous work practice, for example, replace solvent-based paints with water-based paints. Isolate Separate the hazard or hazardous work practice from people by distance or use barriers as much as possible, for example, placing guards around moving parts of machinery. Engineering controls Physical control measures, for example, using a trolley to lift heavy loads. (Example: Most items used to isolate people from hazards are engineering controls ) Administrative controls Work methods or procedures designed to minimise exposure to a hazard, such as developing a procedure on operating machinery safely or using signs to warn people of a hazard, Training. Personal protective equipment (PPE) PPE, such as earmuffs, hard hats, gloves, and protective eyewear, relies on the proper fit and use of the PPE to control the risk but does nothing to change the hazard itself. This is your last line of defence. PPE works extremely well if as many as possible of the higher levels of control are used as well. You must work through the hierarchy of control and implement risk controls higher in order when possible. For example, eliminate is higher than isolate, so you would try to eliminate risk. If you couldn't eliminate it, you would substitute.
Document name: TLID0021_SW Page 15 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 You will likely need to combine the controls to achieve the highest level of risk control. When selecting and implementing a combination of control measures, consider whether any new risks might be introduced as a result. Review control measures Review any control measures that have been implemented, and if necessary, revise them to make sure they work as planned. Review your control measures: When the control is not effective in controlling the risk, for example, when an incident occurs. Before a change at the workplace, that is likely to give rise to a new or different health and safety risk that the control measure may not effectively control. When a new hazard or risk is identified. If the results of consultation indicate that a review is necessary. If a Health and Safety Representative requests a review. Control measures may be reviewed using the same methods as the initial hazard identification step.
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Document name: TLID0021_SW Page 16 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Procedures to control risks One way to control risks is to develop workplace procedures. Moving a pallet of Hydrochloric Acid Below is an example of a procedure for following the correct order to lift a heavy object safely. Table 1 Lifting a heavy object in the correct order Order Steps 1 Select the correct handling requirements and PPE to be worn by referring to the Safety Data Sheet (SDS). 2 Check the area where the substance is to be stored is of adequate size and any other storage requirements listed in the SDS. Is there any segregation or subsidiary risks to be aware of? 3 Check the route to be travelled for any obstacles or other hazards. 4 Conduct the move using the correct equipment. 5 Check the storage is secure before leaving the area. 6 Return any moving equipment to its correct safe storage area. 7 Update the inventory system and ensure SDS is available at the new location.
Document name: TLID0021_SW Page 17 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Identifying hazards and taking action Some hazards may be more obvious than others because they are common and well-known in a particular industry. Others may be more difficult to identify. It is important to work closely with workers and look at every task in the workplace to help identify all potential hazards. Make sure you assess the risk, including: the severity of a risk whether any existing control measures are effective what actions should be taken to control the risk how urgently those actions should be completed. A risk assessment is mandatory for certain high-risk activities such as entry into confined spaces, diving work, live electrical work and high-risk construction work Types of hazards Many types of hazards are in every workplace. Some are easily identified and corrected, while others may be difficult to identify or correct. Hazards can cause dangerous situations that can cause serious harm or affect your long-term health. By identifying and reporting hazards in your workplace, you can help to reduce harm. Hazardous and dangerous substances Hazardous substances can hurt health when people are exposed to them. Examples of hazardous substances include poisons, substances that cause burns or skin and eye irritation, and substances that may cause cancer. Many hazardous substances are also classified as dangerous goods. Dangerous goods are substances, mixtures, or articles that, because of their physical, chemical (physicochemical) or acute toxicity properties, present an immediate hazard to people, property or the environment. Types of substances classified as dangerous goods include explosives, flammable liquids and gases, corrosives, chemically reactive or acutely (highly) toxic substances.
Document name: TLID0021_SW Page 18 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Main types There are four main types of workplace hazards: 1. Physical hazards Arguably the most common types of hazards, and many can be easily corrected. For example, frayed electrical cords, loose wires, unguarded machinery, exposed moving parts, constant loud noise, vibrations, scaffolding or heights, spills, or tripping hazards. 2. Ergonomic hazards occur because of your working conditions and the strain on your body. Many of these hazards can be unseen in that they don't affect your health immediately but in the long term. For example, Poor lighting, frequent, heavy, or improper lifting, repetitive or awkward movements, or incorrectly adjusted workstations and chairs. 3. Chemical hazards come from working with chemicals and, for example, cleaning products and solvents, vapours and fumes, carbon monoxide or other gases, gasoline, or other flammable materials. 4. Biological hazards come from working with people, animals, or other infectious materials. For example, blood or other bodily fluids, bacteria and viruses, insect bites, or animal and bird droppings. Table 2: Hazards Hazard Example Obstructions Spare equipment that is piled up blocking the fire exit doors or in stairwells; how do staff and customers get out in a hurry if the exits are blocked? Slips, trips and falls A simple spill of a drink, water, food, or oil can result in slips, falls, broken bones or head injuries. Electrical cords across a walkway or boxes of goods cluttering up a walkway are common causes of trips or falls Electrical Damaged electrical cords Electric or gas work done by an unqualified person is a hazard. All breakdowns or faulty equipment must be reported appropriately and repaired by a qualified person Safety guards' faults or removal Do not remove safety guards. They are there for a reason; use them
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Document name: TLID0021_SW Page 19 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Hazard Example Poor lighting Working in poorly lit areas may cause falls and injury Poor lighting is also bad for long-term eye health Incorrect storage Incorrect storage of objects is a hazard. Always store goods and chemicals properly. Store heavy items at waist height or bottom shelf with the lighter items on the top shelf Keep chemicals, solids, liquids or gases in a separate, cool, well- ventilated area to prevent fumes from building up and explosions if the chemicals react to heat. Store chemicals one metre away from food Unsafe shelving Storerooms or any storage area should have strong shelves. For example, slotted racks in cool rooms, rust-free metal, and removable for cleaning Do not climb up shelves as you may fall, suffering severe injuries. If you can't reach something, ask a taller colleague to get it for you or use a ladder Forklifts Forklifts are large, strong, and dangerous. Separate forklift operational areas from staff walkways in storeroom and delivery areas Cuts Warehouse workers are often injured using a sharp box cutter knife to open boxes of goods; it's easy to slip and have a serious cut to your hand or body Manual handling Manual handling is an essential task completed by most warehouse workers every day. It can involve lifting, pushing, carrying, moving, holding, or throwing heavy or awkward objects Doing a task in an unsafe manner may result in severe and permanent injury to the person Back injuries are a particular problem of unsafe manual handling Incorrect use of equipment Do not use trolleys to carry people. Milk crates are not stepladders. Warehouse workers using equipment for an
Document name: TLID0021_SW Page 20 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Hazard Example unintended purpose or playing around on equipment create a serious safety hazard Ladders Be careful when using a ladder as they cause many injuries because people fall from a ladder Chemicals Some types of stores, such as a hardware store or a pool shop, will handle, store, and sell a variety of chemicals. Many of these chemicals can be dangerous if they are handled, stored or mixed incorrectly External hazards Consider the hazards when some pallets are delivered to a warehouse: oversized pallets are delivered to the warehouse (weight and height) the warehouse forklift truck does not have the correct weight capacity to unload the truck the storage racking capacity is restricted the company is short-staffed due to sickness or annual leave the weather conditions are bad there are objects blocking traffic laneways Some pallets are broken. Containers of hazardous substances are damaged Chemical containers leaking Nature of hazards What is a hazard? A hazard can cause: injury or harm to a person damage to the environment or surrounds. Dangerous Goods/Hazardous Materials are any substances that we use. They can be gases, liquids and solids. We can use them in very small quantities such as the 500 ml of herbicide or in very large quantities such as 5000 litre storage tanks of LPG.
Document name: TLID0021_SW Page 21 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 How materials can be hazardous Hazardous materials can affect surroundings by causing: fire explosion corrosive attack. Hazardous materials can enter the human body by several different ways. These are: Ingestion - into the body through the mouth Inhalation - into the body through the nose and the lungs Absorption - into the body through the skin. Ingestion Many materials are very dangerous if they are swallowed. They can get into your mouth if you put your hands in your mouth, or if you smoke after handling a dangerous substance without washing your hands. You should not eat or store food near dangerous substances because it can become contaminated. Inhalation Poisonous gases, dusts and powders can enter our respiratory system and become absorbed into the blood. It can be very dangerous because we cannot stop breathing and airborne dangerous substances can easily enter our bodies through our respiratory system (lungs). Absorption Many dangerous materials are easily absorbed through the skin into the blood stream. Materials can also enter through cuts and breaks in the skin. Effects of Hazardous materials Dangerous goods are classified based on immediate physical or chemical effects, such as fire, explosion, corrosion, and poisoning. An accident involving dangerous goods could seriously damage property or the environment. Hazardous materials can affect people in many ways including poisoning, asphyxiation and allergic reactions.
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Document name: TLID0021_SW Page 22 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Sometimes the effects can be seen immediately after meeting the material. Hazardous materials are classified based on their potential health effects, whether acute (immediate) or chronic (long-term). Harm to health may happen suddenly (acute), or it may happen gradually over years (chronic). Some people can be more susceptible than others. Sometimes the effects are not experienced for a long time after the person has been exposed to the material. ACUTE EFFECTS An effect of a material that happens immediately a person is exposed. The effects are often quite dramatic like dizziness, unconsciousness, nausea, itchy eyes, or skin or even death. CHRONIC EFFECTS An effect that occurs after prolonged exposure to the material. Often the effects like dermatitis or cancer gradually increase until they become quite severe or even fatal. Hazardous Materials in the Warehouse It is important to understand the hazardous nature of materials that are in a warehouse. This will affect: how we handle them how we store them how they are transported how we minimise the risk of accidents. Taking appropriate action There is a range of modifications that can be made to ensure that work tasks are altered to reduce the hazard. Modifications may include:
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Document name: TLID0021_SW Page 23 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 job sharing task reallocation grouping similar tasks including different equipment changing work requirements to eliminate or reduce manual handling tasks. Some hazards may be more obvious than others because they are common and well known in a particular industry. Others may be more difficult to identify. It is important to work closely with workers and look at every task in the workplace to help identify all potential hazards. Assess the risk: the severity of a risk whether any existing control measures are effective what actions should be taken to control the risk how urgently those actions should be completed. A risk assessment is mandatory for certain high-risk activities such as entry into confined spaces, diving work, live electrical work and high-risk construction work Reporting hazards Many hazards are avoided by keeping your work area clean and tidy. Put things away, clean up spills as they happen, and make sure leads and cables are not across walkways. When you see anything that might cause harm, injury or illness or potentially cause disruptions, report it to your supervisor immediately. Keen observation and reporting are good ways to deal with hazards. For example, if you notice any damaged or faulty equipment, report it to your supervisor to place a tag on the item. Never put yourself or others at risk by trying to fix faults. If you see a piece of equipment with a tag, do not try to use it. Hazards that are harder to eliminate or minimise, may need the combined help of other workers and management. Hazard report forms Hazard report forms are a common way of reporting hazards. The completed forms help ensure that reports are kept of hazards and track any actions done. Hazard report forms include:
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Document name: TLID0021_SW Page 24 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 the type and location of the hazard who was it reported to? what action was taken whether the hazard has been removed or reduced. Reporting procedures You must report fire hazards, broken or damaged equipment or fittings, sickness, and accidents. Your workplace will have a system for reporting hazards, such as: reporting hazards to your supervisor or a designated WHS person completing a Hazard Report form consulting your Workplace Health and Safety Officer or Representative on the issue bringing the issue up at a safety meeting or a staff meeting. The way you need to report a hazard will often depend on the level of risk involved: High risk Immediate danger that must be urgently dealt with. Medium risk Potential danger that must be dealt with as soon as possible. It needs to follow up. Low risk Does not threaten immediate danger but should be noted, monitored, and dealt with in the future. High risk or acute hazards should always be reported immediately to a supervisor, delegated Workplace Health and Safety officer or representative. Less acute hazards may require completing a Hazard Report form and forwarding it to the appropriate person. There may also be specific procedures for emergencies. These are usually specified in the emergency procedures manual and covered in your workplace induction. Tagging out isolation equipment, engineering control items, personal protective equipment Tags are used to identify any isolation equipment, engineering control items, personal protective equipment that is not safe to use or fit for purpose. The tagging out of equipment should be securely attached. It should clearly state the defect or reason why the equipment is unsafe. The tag should be placed on each isolation point. An approved person should only remove it after fixing or rectifying the defect and making the equipment safe. The only persons to remove the tag are the signatories on the tag.
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Document name: TLID0021_SW Page 25 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Personal hygiene, health and wellbeing Clothing Work clothes should be clean and in good condition. Holes or ripped clothing can allow contaminated substances to enter the body through your skin. Loose clothing can also be a hazard by being caught in equipment, causing accidents. Wash dirty clothing before wearing them for the next shift. If items are contaminated, they must be cleaned prior to being worn again. In many cases the PCBU will organise this. Ensure shoes or work boots are dry and free of dirt before starting a new shift. You may need extra shoes or work boots if you work in a hazardous substance environment. Damaged or broken PPE should be replaced (or repaired if possible). Don't reuse single-use PPE like a disposable particulate mask, ear plugs or disposable gloves once they are
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Document name: TLID0021_SW Page 26 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 contaminated or after a shift. Don't use contaminated hands or cloves to handle PPE. Never share your PPE. Cotton sock are best when used for a long time to absorb moisture and breath. These should be cleaned regularly and use clean sock each day. Body hygiene Some workers may not be affected if they have less than ideal personal hygiene. However, when a worker is in a working environment, it can impact other workers. If odours become a problem, other workers ability to concentrate on their work or task may be affected. Workers should bathe or shower and wash hair regularly using soap. Use a deodorant or antiperspirant regularly, especially during hotter periods or work environments. Wash hands regularly and keep hands neat and clean. Never use solvents to clean hands. Keep in mind that perfume or cologne may affect other worker’s allergies. Bad breath can also be offensive to other workers but not to you. Maintain dental health regularly. Any cuts or abrasions should be dressed using the appropriate dressings. Keep them clean to avoid any infections and leaving any blood on work surfaces.
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Document name: TLID0021_SW Page 27 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Preventing illness Don't come to work if you are feeling unwell. If you sneeze or cough, cover your mouth with the inside of your elbow or tissue. Wash your hands straight after you have disposed of the tissue. Use a sanitiser or wash your hands with soap regularly. You should always wash your hands: before and after work after using the toilet after sneezing or coughing into a tissue after putting rubbish in the bin after cleaning an area after handling money using dirty tools or equipment. Clean work area Personal hygiene at work is important for your health and wellbeing and your co-workers, especially in this COVID-19 environment. In general, colds, flues and viruses can be spread from contact with surfaces. Every workplace will have a hygiene policy that should be addressed and available during your workplace induction. The workplace must be kept clean and sanitised regularly. Your assistance can help by maintaining your area and using sanitisers and glove protection. There are four important workplace hygiene requirements needed to make sure a workplace is safe for all staff, and those are: personal hygiene work area cleanliness clean restroom facilities clean kitchen or lunchroom. All of the 4 components mentioned above are as important to maintain as each other. They all need to be maintained to have a safe work environment. If employees are dissatisfied with workplace hygiene, they should be reported to your supervisor.
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Document name: TLID0021_SW Page 28 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 It is the employer's responsibility to provide toilets with hand soap, toilet paper and hand drying towels or equipment. Keep your work area clean and tidy up after yourself. Don't leave food scraps around as it will encourage vermin. Wash cups or mugs, plates and cutlery daily and put them away. This may involve a roster, or everyone cleans up after themselves. Employee assistance or wellbeing programs Many wellness programs are available to help employees with their: mental and physical health lifestyle well-being workplace effectiveness. Some can be made available during the workplace induction. These can be company policies on discrimination, harassment and bullying within the workplace. Employee assistance and wellness program should be in the top 3 priorities of a business and is usually a high priority to ensure workers are healthy mentally and happy within the workplace. Employee assistance and wellness programs help all employees deal with life matters outside of work and within the workplace. This can help the worker become happier at work and become a more productive worker. Employee assistance and wellness programs focus on dealing with the issues quickly; however, some issues can take longer and need specialised counselling. Workers should not hesitate to participate in employee assistance and wellness programs. Not only to revolve personal issues but to help others.
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Document name: TLID0021_SW Page 29 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Resources Go to the following links for a sample procedure and learn more about employee assistance and wellness programs. Gelos Enterprises Workplace Wellness Australia Workplace wellness (https://www.workplacewellnessaustralia.com.au/our-programs/employee-assistance- program-eap-services) Better place Australia Employee assistance program (EAP) (https://www.betterplaceaustralia.com.au/personal-development/employee-assistance- program-eap) TAFE NSW Libguide Work Health and Safety: Health and Wellbeing (https://tafensw.libguides.com/whs/wellness)
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Document name: TLID0021_SW Page 30 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Entry into restricted areas Never enter a restricted Dangerous Goods / Hazrdous substance stoarage area unless you have bene training in the correct handling of thse substances stored there. Have consulted with your Supervisor, Workplace safety representative, referred to any Codes of Practice, Oragnisation Policies and procedures, and referred to the CURRENT Safety Data Safety Sheet. Risk assessment Carrying out a suitable and sufficient assessment of the risks for all work activities is needed to decide what measures are necessary for safety. For work in confined spaces, this means: identifying the hazards present assessing the risks determining what precautions to take. Make sure you consider the following: task or job to be done working environment use of materials, tools, and equipment competency, suitability and skills, training, and experience of those performing the task plans for emergency rescue. Plan to minimise risk Planning work or using a different approach can reduce the need for confined space working. Consider if it is possible to: modify the confined space itself so that entry is not necessary have the work done from outside, such as: clear blockages by use of remotely operated rotating flail devices, vibrating machines, or air purges have the inspection, sampling and cleaning operations done from outside the space using appropriate equipment and tools use remote cameras for internal inspections. If you cannot avoid entering a confined space, make sure you have a safe system for working inside the space. Ensure that the safe work system, including the precautions
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Document name: TLID0021_SW Page 31 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 identified, is developed, and put into practice. Everyone involved will need to be properly trained and instructed to know what to do and how to do it safely. Other ways to minimise risk The table below lists other ways to minimise risk and the procedures to follow. Table 1 Minimising risk Actions Procedures Appoint a supervisor Supervisors should be given the responsibility to make sure that the necessary precautions are taken to check safety at each stage and may need to remain present while work is underway. Assess worker suitability Do they have sufficient experience and training? If there are physical constraints, are they of a suitable build? Consider other factors such as the person's fitness and claustrophobia. Isolation of equipment Mechanical and electrical isolation of equipment is essential if it could otherwise operate, or be operated, inadvertently. If gas, fume or vapour could enter the confined space, you need to isolate the pipework. A check should be made to ensure isolation is effective in all cases. Cleaning before entry This may be necessary to ensure fumes do not develop from residues, while the work is done. Assess the entrance size Is it big enough to allow workers wearing all the necessary equipment to climb in and out easily and provide ready access and exit in an emergency? Consider how the use of the equipment affects worker mobility. Increase ventilation You may increase the number of openings and therefore improve ventilation. Mechanical ventilation may be needed to make sure there is an adequate supply of fresh air. Air testing Testing the air may be necessary to check that it is free from toxic and flammable vapours and fit to breathe.
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Document name: TLID0021_SW Page 32 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Actions Procedures Breathing apparatus Breathing apparatus is essential if the air inside the space cannot be made fit to breathe because of gas, fume or vapour present or lack of oxygen. Special lighting Non-sparking tools and specially protected lighting are essential for flammable or potentially explosive atmospheres. Preparing emergency arrangements These will need to cover the necessary equipment, training and practice drills. Rescue harnesses Lifelines attached to harnesses should run back to a point outside the confined space. Communications An adequate communications system is needed to enable communication between people inside and outside the confined space and summon help in an emergency. Procedure for raising alarm Do you need to position someone outside to keep watch and communicate with anyone inside, raise the alarm quickly in an emergency, and take charge of the rescue procedures? Emergency procedures People may be exposed to serious and immediate danger when things go wrong. Effective arrangements for raising the alarm and carrying out rescue operations in an emergency are essential. Back up plans will depend on the nature of the confined space, the risks identified and consequently the likely nature of an emergency rescue. Emergency arrangements will depend on the risks. Important factors to consider include: Communications How can an emergency be communicated from inside the restricted/confined space to people outside to start rescue procedures? Consider night and shift work, weekends, and times when the premises are closed, for
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Document name: TLID0021_SW Page 33 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 example, holidays. Also, consider what might happen and how the alarm can be raised. NOTE: In some circumstances electronic communications equipment such as two- way radios may be dangerous to operate. Rescue and resuscitation equipment Providing suitable rescue and resuscitation equipment will depend on the likely emergencies identified. Training in correct operation is essential where such equipment is provided for rescuers to use. Fire Fire is one of the most common and potentially destructive hazards associated with the use of hazardous materials. There are many types of materials that can catch fire. It is important to know how to respond to a fire emergency involving hazardous materials. Classes of Fires How a fire is handled depends on what is burning. There are 6 classes of fires based on the materials that burn. Class A - Fires involving ordinary combustible materials Class B - Fires involving flammable liquids Class C - Fires involving flammable gases Class D - Fires involving burning metals Class E - Fires involving live energised equipment/hazards Class F - Fires involving cooking oils and fat
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Document name: TLID0021_SW Page 34 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Classes of Fire Extinguishers All extinguishers now in use in Australia are all red with a coloured band around them to identify the type of extinguisher. Water Fire Extinguishers Water fire extinguishers have an all-red cylinder. Water extinguishes the fire by cooling down and removing the heat from the fire. Without adequate heat, fuel cannot burn. They should only be used on Class A ordinary combustible fires such as, wood, paper, cardboard, or textiles. They must never be used on: Class B flammable liquid fires. Class C flammable gas fires. Class E live electrical equipment fires; or Class F cooking oil fires. When using a water extinguisher, direct the water jet at the base of the fire and move it across the area of the fire. If a fire is spreading vertically, it should be attacked at its lowest point and followed upwards. Foam Fire Extinguishers Foam extinguishers is a red cylinder with a blue band. They contain 93% water and 7% chemical. This mixture aerates as it discharges from the extinguisher nozzle and creates foam. Foam extinguishes the fire by smothering the fuel and removing the heat. Without heat and oxygen, a fire cannot burn. Foam is effective and safe to use on: • Class A ordinary combustible fires; and • Class B flammable liquid fires.
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Document name: TLID0021_SW Page 35 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Foam must never be used on: • Class C flammable gas fires. • Class E live electrical equipment fires; or • Class F cooking oil fires. When using a foam extinguisher to extinguish a flammable liquid fire, arch the stream and allow the foam to drop onto the surface of the liquid to create a blanket. Don’t aim the stream into the liquid because this will drive the foam beneath the surface and lose the smothering effect. Dry Chemical Powder Fire Extinguishers Dry Chemical Powder extinguishers are a red cylinder with a white horizontal band. The chemical powder extinguishes the fire by breaking the chain reaction between the fuel vapours and the oxygen. The powder also smothers the fuel. They can safely be used on: • Class A ordinary combustible fires. • Class B flammable liquid fires • Class C flammable gas fires; and • Class E live electrical equipment fires. Dry Chemical Powder is very effective in “knocking down” the f lame of a fire but it is not a good coolant. If the powder is dispersed and the fuel is exposed to oxygen a re-ignition can occur. Dry Chemical Powder is generally used to “knock down” the fire and another medium is used to cool down the fuel. When using a Dry Chemical Powder extinguisher, particularly with a flammable liquid fire, direct the powder jet towards the nearest edge of the fire and with a quick sweeping action drive the fire away from you until all the flames are extinguished. With live energised equipment fires, direct the powder jet straight at the fire.
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Document name: TLID0021_SW Page 36 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Carbon Dioxide Gas Fire Extinguishers Carbon Dioxide gas extinguishers have a red cylinder with a black horizontal band. Carbon Dioxide gas extinguishes the fire by smothering and cooling the burning fuel. Carbon Dioxide gas is heavier than air and when it is discharged under pressure it displaces the oxygen that is necessary to keep the fire burning. The temperature of the gas is about minus 60 degrees Celsius which quickly removes the heat. Carbon Dioxide gas is used on Class B flammable liquid fires and is very effective on Class (E) live electrical equipment fires because the gas is non-conductive and non-corrosive. It should not be used on Class F cooking oil fires because the high discharge pressure of the gas can cause the cooking oil to splash and spread the fire. Also, they should never be used on a Class C flammable gas fire. Carbon Dioxide Gas should be applied with the same sweeping action used for applying Dry Chemical Powder. Never grip the discharge horn of a Carbon Dioxide extinguisher, except where an insulated foam handle is provided. The exposed discharge horn will quickly drop to the same temperature of the gas - minus 60 degrees Celsius. If you must use a Carbon Dioxide gas extinguisher in a confined space, such as an electrical sub- station, your oxygen supply can also be affected. As soon as you have extinguished the fire, evacuated the area and allowed it to ventilate. Some processing plants, such as Gold Milling plants, use cyanide in their process. Never use a Carbon Dioxide extinguisher where cyanide is being used or stored. Discharging Carbon Dioxide gas onto cyanide creates Hydrogen Cyanide gas that is a highly lethal gas. Inhaling as little as 270 parts per million is enough to kill you instantly - this can be as little as one or two breaths.
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Document name: TLID0021_SW Page 37 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Wet Chemical Fire Extinguishers Wet Chemical extinguishers are Red with an Oatmeal Band cylinder. Wet Chemical extinguishers contain a mixture of 90% water and an emulsifying chemical which converts into a soap like material when it contacts cooking fats and oils. The Wet Chemical smothers the fire by sealing off the surface of the cooking oil with a chemical blanket. The water content also prevents re-ignition by reducing the temperature of the fat or oil below its flash point temperature. Wet Chemical extinguishers are used to extinguish Class F cooking oil and fat fires but can also extinguish Class A ordinary combustible fires. They should never be used on Class B flammable liquid fires because the chemical agent only reacts with cooking fats and oils. Also, they should never be used on: • Class C flammable gas fires, or • Class E live electrical equipment fires. When using a Wet Chemical extinguisher, a fine jet should be arched onto the burning oil or fat, to allow the Wet Chemical to form a blanket. A jet should not be directed into the oil or fat so as to prevent splashing and spreading of the fire. The Wet Chemical agent is slightly alkaline so care should be taken when handling the liquid. If contact is made with the eyes or skin, flush with water. If the agent is swallowed, dilute with water and seek medical attention.
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Document name: TLID0021_SW Page 38 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Legislation, Codes of Practice and Standards Information about the handling storage and transport of dangerous goods can be found in: Legislation Codes of Practice Standards. To be able to deal with Dangerous goods / hazards materials incidents, you need to: understand the relevant legislation understand the relevant Codes of Practice, Standards. follow workplace procedures for incidents, hazards and emergencies. Safe work Australia maintains the Hazardous Chemical Information System (HCIS) . This is an online database which contains classification information on Hazardous substances that have been classified in accordance with the Global Harmonized System of Classification and Labelling of Chemicals (GHS). It should be noted that the HCIS database is not a comprehensive source of classification information for hazardous workplace substances. The is does not mean if the substance is not found on the HCIS database that the substance is not hazardous. The HCIS is an online advisory service that is available to assist you in finding information on chemicals. The International Dangerous Goods Code (IMDG) Code was developed as a uniform international code for the transport of dangerous goods by sea . It covers such matters as packing, container traffic and stowage, with reference to the segregation of incompatible substances. The Australian Dangerous Goods Code (ADG) covers the requirements for transporting Dangerous Goods by Road or Rail. Legislation Legislation, also known as Statutes or Acts of Parliament , is the written law created by Parliament. It is one of the two primary sources of the Law (the other being 'Case Law' - the decisions made by courts).
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Document name: TLID0021_SW Page 39 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Codes of Practice Codes of practice provide detailed safety and standards information on specific work tasks. A code of practice provides detailed information on specific work tasks to help you achieve the standards required under the work health and safety (WHS) laws. These do not replace the WHS laws, but codes of practice can help make understanding what you must do a little easier. Standards Australian standards set out specifications and design procedures to ensure products and services consistently perform safely, reliably, and the way they're intended to. There are 2 types of standards, mandatory and voluntary. Mandatory standards are law, and there are penalties for supplying products that don't comply with them. They are developed by the Australian Competition and Consumer Commission (ACCC) in conjunction with public and industry consultation. There are 2 types of mandatory product standards: Safety standards requiring goods to comply with performance, composition, contents, methods of manufacture or processing, design, construction, finish or packaging rules. Information standards requiring prescribed information such as labelling, clear instructions and warnings against possible misuse. Voluntary standards are published documents and generally represent best practice. They're not automatic legal requirements and are developed by non-government bodies such as Standards Australia , and the international body ISO (International Organization for Standardization). Hazardous Classes Australia has adopted an international system for classifying and labelling dangerous goods. This system helps you recognise dangerous goods, their properties and dangers.
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Document name: TLID0021_SW Page 40 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Dangerous goods are divided into nine classes based on their properties. All packages and transport containers must carry the correct Class Label. Labels are colour coded and display a symbol and class number for ease of identification. HTTP:// https://www.mivekaglobal.com/dgr-classifications Sub Classes Materials that are dangerous are classified into nine hazard classes based on their most significant risk. These classes are: 1. Explosives 2. Compressed or Liquefied Gases 3. Flammable liquids 4. Flammable solids 5. Oxidising agents 6. Toxic substances 7. Radioactive materials 8. Corrosives 9. Miscellaneous Dangerous Goods Some of these major classes are broken down into sub classes. Class 1 Explosives Class 1 Explosives does not have sub-classes but is divided into the following hazard divisions based on their hazard level: 1.1: Substances that have a mass explosion hazard. 1.2: Substances that have a projection hazard but not a mass explosion hazard.
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Document name: TLID0021_SW Page 41 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 1.3: Substances that have a fire hazard and either a minor blast or projection hazard but NOT a mass explosion hazard. 1.4: Substances that present only a small hazard if ignited. 1.5: Substances that have a mass explosion hazard but are very insensitive that the probability of detonation under normal conditions is unlikely. 1.6: Substances that do not have a mass explosion hazard but are extremely insensitive that the probability of detonation under normal conditions is unlikely. Class 2 Compressed or Liquefied Gases Gases - can be either compressed gases such as compressed air, liquefied gases such as LPG, or a solution of a gas in a liquid such as acetylene. The major hazard of gases is that they can expand explosively if heated or mishandled. Gases can also be flammable or toxic. Sub-Classes Class 2 is sub-divided based on the primary hazard of the gas during transport: Class 2.1 Flammable gases: Gases which ignite on contact with a source of ignition. Most flammable gases are heavier than air, and as such will settle in low areas. Examples: Acetylene, LPG (Liquefied Petroleum Gas), Hydrogen. Class 2.2 Non-flammable, nontoxic gases: Gases that are not flammable when exposed to a heat source. Gases are usually compressed so containers may rocket if valves are damaged. Some of these gases may also present an asphyxiation risk in confined spaces. Examples: Air, carbon dioxide, nitrogen. Class 2.3 Poisonous gases: These gases are toxic and may cause serious injury or death to humans if inhaled. Most poison gases are heavier than air. Examples: Chlorine, Methyl Bromide, Nitric Oxide. Class 3 Flammable Liquids - are liquids that can catch fire at low temperatures and continue to burn. Examples: Petrol, Kerosene. Sub-Classes: There are no sub-classes for this class.
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Document name: TLID0021_SW Page 42 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Class 4 Flammable Solids - are solids that can easily catch on fire or may contribute to a fire or are likely to spontaneously catch on fire in the air or if they come in contact with water. Class 4.1 Flammable Solids: Solids which are easily ignited and readily combustible. Examples: Sulfur, Phosphorous, Picric Acid. Class 4.2 Spontaneously Combustible: These materials will catch fire if exposed to air without any heat being applied. Examples: Charcoal (non-activated). Class 4.3 Dangerous when wet: Moisture from the air may cause ignition. Examples: Calcium Carbide. Class 5 Oxidising Substances - are materials that can help other substances burn by supplying oxygen to them. Class 5.1 Oxidising Agent: Oxidisers may cause fire when brought into contact with finely divided combustible materials and may burn with almost explosive violence. Examples: Calcium Hypochlorite - Swimming Pool Chlorine, Sodium Peroxide. Class 5.2 Organic Peroxides (liquid or solid): These materials are either liquids or solids which support the burning of combustible materials. Many organic peroxides will burn rapidly and may react with other substances. Examples: Benzoyl Peroxides, Methyl Ethyl Ketone Peroxides (MEKP). Class 6 Toxic and Infectious Substances - are substances which if they enter the body can cause severe injury, illness or even death. 6.1a Poisons: These are liable to cause death or serious injury to humans if inhaled, swallowed, or absorbed through the skin. They are covered by special regulations and need special registration. Examples: Cyanides, Lead, Arsenic. 6.1b Harmful: These materials must be stored away from foodstuffs but are not classified as poisons. Examples: Pesticides, Heavy Metals.
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Document name: TLID0021_SW Page 43 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Class 7 Radioactive Material - is any substance that produces a given level of radiation as part of nuclear reaction. Examples: Uranium, Plutonium, Radio Isotopes. Sub-Classes: There are no sub-classes for this class. Class 8 Corrosive Substances - can chemically react living tissue or their packaging or surrounding materials causing severe damage or injury. Special protective equipment needs to wear when handling these materials. Examples: Hydrochloric Acid, Sodium Hydroxide. Sub-Classes: There are no sub-classes for this class. Class 9 Miscellaneous Dangerous Goods - are materials that can be dangerous when stored or transported but are not covered by the other classes. Examples: Aerosols, Dry Ice, Asbestos. Sub-Classes: There are no sub-classes for this class. Signage The symbol for each hazard class consists of a specific colour. Red = flammable Yellow = reactive or supports combustion Orange = explosive Blue = dangerous when wet with water White = toxic or corrosive and The name of the class A picture representing the hazard The hazard class number
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Document name: TLID0021_SW Page 44 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 HAZCHEM symbol markings HAZCHEM symbols are standard symbols used in the workplace to show that something is dangerous or a hazard. The Hazchem system is used in areas where hazardous and dangerous substances are stored or transported. Hazchem is a warning plate system used in Australia and other countries worldwide (such as New Zealand and the UK) for vehicles transporting hazardous or dangerous substances and storage facilities. The top-left section of the plate gives the Emergency Action Code (EAC) informing emergency services what actions to take if there's an accident. The middle-left section provides the UN with a Substance Identification Number that describes the chemical. The lower-left section gives the telephone number that should be called if special advice is needed. The warning symbol at the top-right indicates what danger the chemical presents. The bottom-right of the plate typically carries the company or organisation logo. Table 2 HAZCHEM symbols HAZCHEM symbol Meaning Description Figure 1 (GHS01) © TAFE NSW 2021 GHS pictogram Explosion symbol Explosives, such as organic peroxides (hydrogen peroxide) and highly unstable material (group 1 metals) at risk of exploding even without exposure to air (self-reactive). Figure 2 (GHS02) © TAFE NSW 2021 Flame symbol Combustible materials or substances that self-ignite or produce flammable gas when exposed to water or air (pyrophoric). Flame over circle symbol Oxidisers are chemicals that facilitate burning; this symbol represented oxidisers.
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Document name: TLID0021_SW Page 45 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 HAZCHEM symbol Meaning Description Figure 3 (GHS03) © TAFE NSW 2021 Figure 4 (GHS04) © TAFE NSW 2021 Gas cylinder Gases stored under pressure, such as liquid nitrogen or ammonia. Figure 5 (GHS05) © TAFE NSW 2021 Liquid falling from a test-tube symbol Materials that can cause skin corrosion or eye damage on contact. These can be corrosive to metals such as aqua regia. Figure 6 (GHS06) © TAFE NSW 2021 Skull and crossbones symbol Poisons and highly concentrated acids have a severe toxic or fatal effect if inhaled, swallowed or comes into contact with skin. Figure 7 (GHS07) © TAFE NSW 2021 Exclamation mark Low Level toxicity. An immediate eye, skin or respiratory tract irritant, or narcotic.
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Document name: TLID0021_SW Page 46 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 HAZCHEM symbol Meaning Description Figure 8 (GHS08) © TAFE NSW 2021 Health hazard A cancer-causing agent (carcinogen) or a substance that causes damage to the respiratory, reproductive, or other organ systems over time (a chronic, or long-term, health hazard). Figure 9 (GHS09) © TAFE NSW 2021 Environment Hazardous to the environment and aquatic life. Subsidiary Risk Some substances can be dangerous in more than one way. For example, compressed oxygen is both a gas and an oxidising substance. The greater risk is called the primary risk and the lesser subsidiary risk. The signs for the primary and subsidiary risk looks much the same except the subsidiary risk symbol does not have the hazard class number.
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Document name: TLID0021_SW Page 47 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Packaging Groups The risk of a dangerous good is also represented by the PACKING GROUP to which it is assigned. Materials are allocated to packing groups based on how hazardous the material. Great danger - Packing Group I Medium danger - Packing Group II Minor danger - Packing Group III The packing group describes the quantity of material that can be placed in one container and the type of container that can be used to package the material. Hazchem Code The HAZCHEM code indicates the types of emergency responses that will be required when a dangerous material leaks, spills or catches on fire. If an incident occurs, the code tells the Fire and Rescue Service how to deal with the dangerous goods implicated in the incident. It is placed on vehicles that transport dangerous goods, and storage facilities that store dangerous goods. A HAZCHEM code is made of 2 or 3 characters.
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Document name: TLID0021_SW Page 48 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Hazchem Code Characters The table below will help you understand what each character in the HAZCHEM code below means. indicates that foam is to be used. indicates that Breathing Apparatus (BA) is to be worn. indicates that evacuation must be considered. All the componets together will give you a Hazchem Code table like the one below.
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Document name: TLID0021_SW Page 49 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Composite Hazchem Code When dangerous goods with different HAZCHEM codes are being stored or transported together, a composite HAZCHEM code must be built and displayed on the building or vehicle. When building a composite code for a mixture of materials, it is first necessary to know the code of each of the materials. Then, the following rules apply: 1. The first character (number) of the code for the mixture is the highest number of any of the compo nent’s codes. 2. The second character (letter) is found from the grid on the left by using the letter of each component code (two at a time) and finding the intersecting cell. 3. If any of the components have an E as the third character, then the final HAZCHEM code for the combination will also have an E.
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Document name: TLID0021_SW Page 50 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 UN Numbers Many dangerous goods may be called by different names including the technical name or the manufacturer's brand name. To positively identify a particular substance a unique number is given to the substance. This is called the United Nations Number and is applied to the same substance no matter what it is called or where the substance is located in the world. Emergency Information Panel (PIP) When single materials are transported or stored in bulk, they have an EMERGENCY INFORMATION PANEL (EIP). The panel contains the: name of the dangerous material UN number hazard class HAZCHEM code manufacturer contact details emergency information. The panels must be located on the side of a bulk storage container or an enclosure where the material is in bulk storage.
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Document name: TLID0021_SW Page 51 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Emergency Information At the main entrance of the warehouse there should be a placard warning that there are hazardous materials stored within. The warning sign should show the word HAZCHEM and also display emergency contact numbers. When mixed classes of dangerous goods are stored together a HAZCHEM code is calculated. This HAZCHEM code and the labels for each of the classes must be displayed on an emergency information panel in prominent positions. Emergency Information Panels (EIP) Displays Emergency Information Panels should be displayed: at the main entrance to any building in which dangerous goods are stored at every point of entrance in a room or other area where dangerous goods are stored adjacent to outdoor areas where dangerous goods are stored mounted on or adjacent to any tank or bulk storage container. Safety Data Sheets / Labelling and Signage Safety Data Sheets (SDS) provide information about the hazards of a substance and how to use it safely. Information you would find in a SDS includes: the nature of the risks the material poses the health effects the material can cause the correct storage and handling procedures
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Document name: TLID0021_SW Page 52 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 the emergency procedures in the case of a spill or a fire. SDS in the workplace A register of hazardous chemicals used, handled, or stored at the workplace must be prepared and kept up to date at the workplace and must also include the current SDS for each of these chemicals. It is important that anybody who might be exposed to hazardous substances should have ready access to information about the materials they are handling. This register must be readily available to all workers who use or may be affected by the chemicals at the workplace. All employees should know where they can get access to an SDS. These will include people who: receive the substance into the warehouse stage and repack the substance pick the substance for an order despatch the substance drivers who transport the material. Copies of SDS should be kept in a location close to the area in which the substances are used and be easily accessed by employees who use or handle the substances. What information is contained in an SDS? An SDS which complies with the WHS Regulations contains the following 16 separate sections each with specific information relating to the chemical being used, handled, stored, transported, or disposed of. Section 1 - Identification: Contains the product identifier or tradename, contact details of the manufacturer or importer responsible for supplying the chemical, and the telephone number to contact in case of an emergency. The information in this section should be consistent with the label. Section 2 Hazard(s) identification: Gives details on the potential health and physical hazards of the chemical. This information can be used to help assess the risks to the health and safety of workers, other people, and the environment. The information in this section should be consistent with the information on the label. In some cases, there may be more information on the SDS than on the label. Section 3 - Composition and information on ingredients: If the chemical is a mixture, this section should provide the information on the identity and proportions of hazardous ingredients in the mixture. Section 4 - First-aid measures: Describes the required first aid measures to be taken in case of an accident. Section 5 - Fire-fighting measures: Gives specific information on fighting a fire involving the chemical, including the most suitable extinguishing media and other protective measures to be undertaken.
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Document name: TLID0021_SW Page 53 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Section 6 - Accidental release measures: Describes what actions need to be taken if there is an accidental release or spill of the chemical or substance to minimise adverse effects on people, property, and the environment. Section 7 - Handling and storage: Contains details on how to handle and store the chemical safely to minimise the potential risks to people, property, and the environment. Section 8 - Exposure controls and personal protection: Provides information on control measures that can be used to reduce exposure, for example, engineering controls, information on exposure standards and guidance on required personal protective equipment (PPE). Section 9 - Physical and chemical properties: Provides detailed information on the physical and chemical properties of the chemical, for example, appearance, odour, pH, flash point, melting/boiling point, or any other relevant physical data. Section 10 - Stability and reactivity: Details of any hazardous reactions that may occur if the chemical is used under certain conditions and details of any incompatible materials. Section 11 - Toxicological information: Detailed information on the toxicological properties of the chemical. This section is used primarily by medical professionals, toxicologists and WHS professionals. Section 12 - Ecological information: Provides detailed information on the ecological hazard properties of the chemical. Section 13 - Disposal considerations: Details how the chemical should be disposed of correctly or recycled or reclaimed. Section 14 - Transport information: Contains basic classification information like UN number and transport hazard classes and packing groups that relate to the transport of the chemical by road, rail, sea, or air. Section 15 - Regulatory information: Provides advice on other international or national regulatory information specific to the chemical, such as the Montreal protocol (ozone depleting substances), the Stockholm Convention (Persistent organic pollutants), Poisons scheduling or any other applicable Australian prohibition, notification, or licensing requirements. Section 16 - Any other relevant information: Provides any other information relevant to the preparation of the SDS, including the date of its preparation, a key or legend to abbreviations acronyms and references used. Labelling Containers All materials should be in containers that are correctly labelled. Information on the label is like the information in the SDS but is presented in short phrases for quick reference. If the container has a capacity of greater than 500 ml the label should contain the following information. Class label
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Document name: TLID0021_SW Page 54 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Identification information - The product name, the chemical name (as defined below), the UN Number and a list of ingredients determined to be hazardous, where there is more than one such ingredient in the product, should be included on the label. This information is necessary for the identification of the hazardous properties of a product. Product name: The product name by which the substance is to be known should be included on the label. This may be identical to the trade name. Chemical name: Where the chemical name is identical to the product name, the name need not be duplicated. UN number: Where the substance is defined as a dangerous good in the Australian Code for the Transport of Dangerous Goods, the UN Number should be provided. Ingredients: In most cases, there should be full disclosure of ingredients determined to be hazardous. Risk Phrase/s - Risk phrases convey a general description of the hazard to supplement the dangerous goods class and subsidiary risk label(s) and/or signal word(s). These phrases should give notice of the hazards present with the normal, or reasonably foreseeable, handling or use of the substance. For example: Flammable Irritating to skin Harmful if swallowed. Directions for use (where appropriate) Safety Phrases - All materials should be in containers that are correctly labelled. Information on the label is like the information in the SDS but is presented in short phrases for quick reference. If the container has a capacity of greater than 500 ml the label should contain the following information. Class label Identification information Risk Phrase/s Directions for use (where appropriate) Safety Phrases First Aid procedures - First aid instructions should be included where contact or exposure to the substance warrants immediate treatment. First aid instructions should be limited to procedures based on methods and materials commonly available. For example: wash exposed skin with plenty of warm water transfer patient to fresh air remove contaminated clothing.
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Document name: TLID0021_SW Page 55 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Emergency procedures Details of manufacturer or importer Reference to the SDS Labelling and Signage If a container is not correctly labelled or if the label is lost the container should have the product name attached to it. If the product name is not known, then the following should be clearly marked on the container: "Caution do not use: Unknown substance". Containers which are not properly labelled should be stored in isolation until its content is identified. If the substance is hazardous the container should be appropriately labelled. If the content of an unlabelled container cannot be identified the contents should be disposed of in an acceptable manner in consultation with a relevant waste management authority. Handling and Storage Personal Protective equipment Personal Protective equipment provides a last line of protection against exposure to toxic and corrosive materials. If an incident occurs correctly selected and fitted protective equipment can make all the difference between a person receiving an injury and coping safely with the situation. Personal Protective equipment should be available to enable safe handling of any dangerous goods or hazardous substances that are in the warehouse.
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Document name: TLID0021_SW Page 56 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Table 3 PPE in the workplace Type of PPE Part of body and use Earmuffs or plugs Protect the ears. They should be worn when working in a noisy area or when using a noisy machine. Safety glasses and goggles Protect the eyes. They should be worn when using chemicals or applying chemicals in a high place. Gloves Protect hands from chemicals. Longer and thicker gloves are used to protect workers from being stabbed by needles. Safety clothes Protect body from strong chemicals. Should include high visibility vests and clothing. Overalls and other protective clothing. Face masks or respirators Protect the worker from breathing in dust and chemicals. May be required if workers work in small spaces. Safety boots Protect feet. Safety boots should be slip-resistant to stop the chance of slips and falls. Rubber-soled boots can protect you from electrocution. Safety shoes should also have impact protection in work areas where heavy objects such as tools can be accidentally dropped on the feet. Hard hats Protect heads from falling objects or overhead hazards. Wet work clothing Protects clothing from getting wet. Coats, rubber boots and waterproof pants protect workers from exposure to the elements. Segregation It is extremely important to consider the compatibility of substances and materials
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Document name: TLID0021_SW Page 57 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 When storing hazardous materials, it is important to consider whether the substances can be stored safely together. Some classes of substances are compatible and can be stored or transported safely together. Different classes of hazardous materials may react together when mixed and increase the risk of the hazard. These classes of materials are incompatible and must be segregated .
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Document name: TLID0021_SW Page 58 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Handling Dangerous Goods Self Check Questions 1. List 5 hazards that are associated with dangerous goods? a. Hazard 1 ____________________________________________________________ b. Hazard 2 ____________________________________________________________ c. Hazard 3 ____________________________________________________________ d. Hazard 4 ____________________________________________________________ e. Hazard 5 ____________________________________________________________ 2. What is the difference between an acute and a chronic effect of a dangerous material? 3. Describe the difference between a Code of Practice, Government Regulations and an Act of Parliament. 4. Complete the following grid with either the name of the dangerous goods class or its class number. Dangerous Goods Class Number Dangerous Goods Class Name a. Poisonous 5.1 b. c. Flammable Gas 4.3 d. e. Explosive 8 f. g. Flammable Liquid
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Document name: TLID0021_SW Page 59 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 5. Explain why some dangerous goods have a principle and a subsidiary dangerous goods class. 6. How can you identify the subsidiary risk of dangerous goods? 7. Who should have access to Safety Data Sheets (SDS) in a warehouse and where should the SDSs be located? 8. Dangerous Goods are often allocated to a packaging group. What is the significance of a packaging group? 9. List 5 main types of information that a Safety Data Sheet should be able to provide to a person who is about to handle a dangerous or hazardous material.
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Document name: TLID0021_SW Page 60 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 10. Describe how you would deal with a container of a dangerous substance that you have found in your that does not have a label on it identifying its contents. 11. What type of information does the HAZCHEM code of dangerous good provide? 12. Where should Emergency Information Panels be located around a warehouse and what types of information should be on these panels in each location? 13. Some classes of dangerous goods are not compatible with other classes. How must classes of chemicals that are incompatible with each other be stored?
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Document name: TLID0021_SW Page 61 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Answers and feedback for practice activities Activity 1: Dangerous Goods in the Workplace Locate as many different dangerous goods that are kept in your workplace or simulated training warehouse. These may be goods that are stored in the warehouse, or they may be goods that are used in the warehouse operations such as battery acid for the forklift trucks or solvents for cleaning machinery. For each dangerous good that you find write its name in the first column, describe how the substance is dangerous in the second column, and indicate where the substance is in the workplace in the third column. When you have completed this task save this file and then bring or email it to you teacher or trainer. The answers to this activity could be varied due the different locations the students may be participating from. User ID: Date: Name of the dangerous goods Nature of the hazards associated with dangerous goods Location of Dangerous Goods Is there a Safety Data Sheet available for this dangerous goods item? 1. 2. 3. 4. 5. 6.
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Document name: TLID0021_SW Page 62 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Activity 2 - Dangerous Goods Classes Activity Using the table below identify the appropriate dangerous goods class sign for the following substances: A. B. C. D. E. F. G. Question 1: What is the appropriate dangerous goods sign for Calcium Hypochlorite? F Question 2: What is the appropriate dangerous goods sign for Arsenic? A Question 3: What is the appropriate dangerous goods sign for Hydrochloric Acid? E Question 4: What is the appropriate dangerous goods sign for Nitrogen? B Question 5: What is the appropriate dangerous goods sign for Kerosene? C Question 6: What is the appropriate dangerous goods sign for Phosphorous? D Question 7: What is the appropriate dangerous goods sign for Methyl Bromide ? A Question 8: What is the appropriate dangerous goods sign for Methylated Sprits? D
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Document name: TLID0021_SW Page 63 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Activity 3 Building a composite Hazchem Code Step 1: The first number of the HAZCHEM Emergency Action Code is the highest number of the HAZCHEM codes . Step 2: If the second character in all the substance codes have the same letter, then that letter is the second character of the composite HAZCHEM Emergency Action Code. If there are letters as there are in this example, we need to find the resultant letter of the first two substances i.e S and R Step 3: Using the HAZCHEM Emergency Code Chart, select the appropriate horizontal column for the first letter of the code.
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Document name: TLID0021_SW Page 64 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Step 4: Using the HAZCHEM Emergency Code Chart, select the appropriate vertical column for the first letter of the second code. Step 5: The resultant letter is P. If there were only two dangerous goods present, we would use that letter. however, there are three, so we repeat the procedure.
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Document name: TLID0021_SW Page 65 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Step 6: This time we need to find the resultant of the letter P (determined in the previous step) and Y that appears in the third code. Step 7: The resultant letter is W. The letter becomes the second character of the HAZCHEM Emergency Action Code. If there were more codes, this procedure would be repeated until a final resultant letter is found.
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Document name: TLID0021_SW Page 66 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Step 8: If the letter E appears in any of the codes the third character of the HAZCHEM Emergency Action Code must be E. Therefore, our Composite Hazchem Code is
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Document name: TLID0021_SW Page 67 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Activity 4: Construct a Hazchem Placad This task requires you to build a Hazchem placard that will be displayed on buildings and vehicles used to store and transport the mixed load of chemicals that you identified in the previous task. Instructions Given the following table and grid, build the composite HAZCHEM code for the four chemicals by answering the questions below. HAZCHEM Grid Here is the table that is required for constructing composite HAZCHEM codes:
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Document name: TLID0021_SW Page 68 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Identified chemicals Using the knowledge and skill you developed in activity 3, create the placad for the following chemicals. What is the first character of the Composite Code? 2 What is the second character of the Composite Code? W What is the third character of the Composite Code? E The Composite Hazchem code is 2 W E
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Document name: TLID0021_SW Page 69 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Activity 5: Segregation The chemicals identified in activity 3 need to be stored in the warehouse. As you know, some classes of substances cannot be safely stored or transported together. Your task is to make sure that the segregation table is respected. Instructions Use the Segregation Table of Dangerous Goods to answer the question below. Identified chemicals The table below summarises the classes, HAZCHEM codes and labels of the four chemicals you identified in activity three.
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Document name: TLID0021_SW Page 70 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 In the list below, circle only the 3 safe combinations of chemicals: A. Formaldehyde Solutions + Nitric Acid B. Hydrogen Peroxide + Naphthalene C. Naphthalene = Formaldehyde D. Formaldehyde Solutions + Hydrogen Peroxide E. Nitric Acid + Naphthalene F. Hydrogen Peroxide + Nitric Acid
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Document name: TLID0021_SW Page 71 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Handling Dangerous Goods Self Check Questions 1. List 5 hazards that are associated with dangerous goods? a. Hazard 1 Health Hazards either acute or chronic b. Hazard 2 Flammable c. Hazard 3 Corrosive d. Hazard 4 Explosive e. Hazard 5 Chemically reactive or Oxidising chemicals 2. What is the difference between an acute and a chronic effect of a dangerous material? ACUTE EFFECTS - An effect of a material that happens immediately a person is exposed. The effects are often quite dramatic like unconsciousness, nausea, or even death. CHRONIC EFFECTS - An effect that occurs after prolonged exposure to the material. Often the effects gradually increase until they become quite severe or even fatal. 3. Describe the difference between a Code of Practice, Government Regulations and an Act of Parliament. An Act (of Parliament) is a Bill which has passed all three readings in each House of Parliament and becomes law. Acts are also known as Statues. Regulations are created under the authority of an Act. Codes of practice provide detailed safety and standards information on specific work tasks. 4. Complete the following grid with either the name of the dangerous goods class or its class number. Dangerous Goods Class Number Dangerous Goods Class Name a . 6 Poisonous 5.1 b. Oxidising Agent c. 2 Flammable Gas 4.3 d. Dangerous when wet e. 1 Explosive
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Document name: TLID0021_SW Page 72 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 8 f. Corrosive g. 3 Flammable Liquid 5. Explain why some dangerous goods have a principle and a subsidiary dangerous goods class. Some substances can be dangerous in more than one way. The greater risk is called the primary risk and the lesser subsidiary risk. Compressed oxygen, for example is both a gas and an oxidising substance. 6. How can you identify the subsidiary risk of dangerous goods? The signs for the primary and subsidiary risk looks much the same except the subsidiary risk symbol does not have the hazard class number. 7. Who should have access to Safety Data Sheets (SDS) in a warehouse and where should the SDSs be located? All employees and anyone else who may be impacted by the substance must have access to the SDS and know where they are located. 8. Dangerous Goods are often allocated to a packaging group. What is the significance of a packaging group? Materials are allocated to packing groups based on how hazardous the material. The packing group describes the quantity of material that can be placed in one container and the type of container that can be used to package the material. 9. List 5 main types of information that a Safety Data Sheet should be able to provide to a person who is about to handle a dangerous or hazardous material. Any of the following: Section 1 Identification Section 2 Hazard(s) identification Section 3 - Composition and information on ingredients Section 4 - First-aid measures Section 5 - Fire-fighting measures Section 6 - Accidental release measures Section 7 - Handling and storage Section 8 - Exposure controls and personal protection Section 9 - Physical and chemical properties
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Document name: TLID0021_SW Page 73 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Section 10 - Stability and reactivity Section 11 - Toxicological information Section 12 - Ecological information Section 13 - Disposal considerations Section 14 - Transport information Section 15 - Regulatory information Section 16 - Any other relevant information 10. Describe how you would deal with a container of a dangerous substance that you have found in your that does not have a label on it identifying its contents. Containers which are not properly labelled should be stored in isolation until its content is identified. If the substance is hazardous the container should be appropriately labelled. If the content of an unlabelled container cannot be identified the contents should be disposed of in an acceptable manner in consultation with a relevant waste management authority. 11. What type of information does the HAZCHEM code of dangerous good provide? The HAZCHEM code indicates the types of emergency responses that will be required when a dangerous material leaks, spills or catches on fire. 12. Where should Emergency Information Panels be located around a warehouse and what types of information should be on these panels in each location? Emergency Information Panels should be displayed: at the main entrance to any building in which dangerous goods are stored at every point of entrance in a room or other area where dangerous goods are stored adjacent to outdoor areas where dangerous goods are stored mounted on or adjacent to any tank or bulk storage container. 13. Some classes of dangerous goods are not compatible with other classes. How must classes of chemicals that are incompatible with each other be stored? Segregated. Use the Segregation table to determine if the materials can be stored together safely.
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Document name: TLID0021_SW Page 74 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Image attributions Title Page Creator Licence Modified/By Cover image Suggest Getty image 1355531854 1 Unknown N/A Figure 1 Hierarchy of Control 15 Trevor Haskins TAFE NSW created 26/06/2022 Add TAFE NSW or N/A Figure 2 Hazardous materials entering the body 22 Virtual Warehouse - Version 3.0 developers Project management and technical development - eWorks Subject matter expertise - Holmesglen Version 2.0 developers Holmesglen Training and Development, Holmesglen TAFE Original developers Online Learning and Virtual Campus Unit, Chisholm Institute of TAFE Virtual Warehouse - With the exception of the Commonwealth Coat of Arms, the Department’s logo, any material protected by a trade mark and where otherwise noted, all material presented in this document is provided under a Creative Commons Attribution- ShareAlike 3.0 Australia ( http://creativecomm ons.org/licenses/by- sa/3.0/au ) license TAFE NSW Figure 3 Hazardous materials in the workplace 23 Virtual Warehouse - Version 3.0 developers Project management and technical Virtual Warehouse - With the exception of the Commonwealth Coat of Arms, the Department’s logo, any material protected by a trade mark and TAFE NSW
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Document name: TLID0021_SW Page 75 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Title Page Creator Licence Modified/By development - eWorks Subject matter expertise - Holmesglen Version 2.0 developers Holmesglen Training and Development, Holmesglen TAFE Original developers Online Learning and Virtual Campus Unit, Chisholm Institute of TAFE where otherwise noted, all material presented in this document is provided under a Creative Commons Attribution- ShareAlike 3.0 Australia ( http://creativecomm ons.org/licenses/by- sa/3.0/au ) license Figure 4 Defective Equipment 26 Unknown Figure 5 Water Fire Extinguisher 36 TAFE NSW Photo taken on TAFE NSW WETHERILL Park Campus Training Warehouse 27/06/2022 TAFE NSW Figure 6 Foam Fire Extinguisher 36 Figure 7 Foam Fire Extinguisher 37 TAFE NSW Photo taken on TAFE NSW WETHERILL Park Campus Training Warehouse 27/06/2022 TAFE NSW Figure 8 Co2 Fire Extinguisher 38 TAFE NSW Photo taken on TAFE NSW WETHERILL Park Campus Training Warehouse 27/06/2022 TAFE NSW
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Document name: TLID0021_SW Page 76 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Title Page Creator Licence Modified/By Figure 9 Wet Chemical Fire Extinguisher 39 Figure 10 Screenshot of the ADG Code 40 https://studyguid es.lib.uts.edu.au/ legislation/lawma king Figure 11 Image of different Codes of Practice 41 Image created from multiple separate images on 25/06/2022 TAFE NSW Figure 12 Image of Dangerous Goods labels 42 Image modified from an original image on 27/06/2022 Original picture modified from HTTP:// https://www.mivekagl obal.com/dgr- classifications Figure 13 Image of Explosive Dangerous Goods label 43 Image created from multiple separate images on 25/06/2022 TAFE NSW Figure 14 Image of Compressed or Liquefied Gases Dangerous Goods labels 43 Image created from multiple separate images on 25/06/2022 TAFE NSW Figure 15 Image of Flammable Liquids Dangerous Goods labels 44 Image created from multiple separate images on 25/06/2022 TAFE NSW Figure 16 Image of Flammable Solids Dangerous Goods labels 44 Image created from multiple separate images on 25/06/2022 TAFE NSW Figure 17 Image of Oxidising Substances Dangerous Goods labels 44 Image created from multiple TAFE NSW
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Document name: TLID0021_SW Page 77 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Title Page Creator Licence Modified/By separate images on 25/06/2022 Figure 18 Image of Toxic and Infectious Substances Dangerous Goods labels 45 Image created from multiple separate images on 25/06/2022 TAFE NSW Figure 19 Image of Radioactive Material Dangerous Goods labels 45 Image created from multiple separate images on 25/06/2022 TAFE NSW Figure 20 Image of Corrosive Substances Dangerous Goods labels 45 Image created from multiple separate images on 25/06/2022 TAFE NSW Figure 21 Image of Miscellaneous Dangerous Goods labels 45 Image created from multiple separate images on 25/06/2022 TAFE NSW Figure 22 Components of a Dangerous Goods Label 46 Virtual Warehouse - Version 3.0 developers Project management and technical development - eWorks Subject matter expertise - Holmesglen Version 2.0 developers Holmesglen Training and Development, Holmesglen TAFE Virtual Warehouse - With the exception of the Commonwealth Coat of Arms, the Department’s logo, any material protected by a trade mark and where otherwise noted, all material presented in this document is provided under a Creative Commons Attribution- ShareAlike 3.0 Australia ( http://creativecomm ons.org/licenses/by- sa/3.0/au ) license TAFE NSW
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Document name: TLID0021_SW Page 78 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Title Page Creator Licence Modified/By Original developers Online Learning and Virtual Campus Unit, Chisholm Institute of TAFE Figure 23 Hazchem Symbols 1 to 8 47 to 48 TAFE NSW To provide a consistent approach to the Student Learning Materials this section of information is taken from the TAFE TLIF0025 Student Workbook. TAFE NSW Figure 24 Hazchem Symbol 9 48 Single image created from images on https://www.safe workaustralia.gov .au/safety- topic/hazards/ch emicals/classifyin g- chemicals/using- ghs#:~:text=The% 20Globally%20Ha rmonized%20Syst em%20of,classify %20chemicals on 27/06/2022 Figure 25 Subsidiary Risk 49 Virtual Warehouse - Version 3.0 developers Project management and Virtual Warehouse - With the exception of the Commonwealth Coat of Arms, the Department’s logo, any material protected TAFE NSW
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Document name: TLID0021_SW Page 79 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Title Page Creator Licence Modified/By technical development - eWorks Subject matter expertise - Holmesglen Version 2.0 developers Holmesglen Training and Development, Holmesglen TAFE Original developers Online Learning and Virtual Campus Unit, Chisholm Institute of TAFE by a trade mark and where otherwise noted, all material presented in this document is provided under a Creative Commons Attribution- ShareAlike 3.0 Australia ( http://creativecomm ons.org/licenses/by- sa/3.0/au ) license Figure 26 Packing Groups 49 Virtual Warehouse - Version 3.0 developers Project management and technical development - eWorks Subject matter expertise - Holmesglen Version 2.0 developers Holmesglen Training and Development, Holmesglen TAFE Original developers Virtual Warehouse - With the exception of the Commonwealth Coat of Arms, the Department’s logo, any material protected by a trade mark and where otherwise noted, all material presented in this document is provided under a Creative Commons Attribution- ShareAlike 3.0 Australia ( http://creativecomm ons.org/licenses/by- sa/3.0/au ) license TAFE NSW
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Document name: TLID0021_SW Page 80 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Title Page Creator Licence Modified/By Online Learning and Virtual Campus Unit, Chisholm Institute of TAFE Figure 27 Hazchem Code 50 Table created by TAFE 26/06/2022 TAFE NSW Figures 28 to 32 Hazchem code Characters 51 Table created by TAFE 26/06/2022. Modified from Virtual Warehouse - Version 3.0 developers Project management and technical development - eWorks Subject matter expertise - Holmesglen Version 2.0 developers Holmesglen Training and Development, Holmesglen TAFE Original developers Online Learning and Virtual Campus Unit, Chisholm Institute of TAFE Virtual Warehouse - With the exception of the Commonwealth Coat of Arms, the Department’s logo, any material protected by a trade mark and where otherwise noted, all material presented in this document is provided under a Creative Commons Attribution- ShareAlike 3.0 Australia ( http://creativecomm ons.org/licenses/by- sa/3.0/au ) license TAFE NSW Figure 33 Full HazChem Code 52 Virtual Warehouse - Virtual Warehouse - With the exception of the Commonwealth Coat of Arms, the TAFE NSW
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Document name: TLID0021_SW Page 81 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Title Page Creator Licence Modified/By Version 3.0 developers Project management and technical development - eWorks Subject matter expertise - Holmesglen Version 2.0 developers Holmesglen Training and Development, Holmesglen TAFE Original developers Online Learning and Virtual Campus Unit, Chisholm Institute of TAFE Dep artment’s logo, any material protected by a trade mark and where otherwise noted, all material presented in this document is provided under a Creative Commons Attribution- ShareAlike 3.0 Australia ( http://creativecomm ons.org/licenses/by- sa/3.0/au ) license Figure 34 Composite HazChem Code 53 Table created by TAFE 26/06/2022. Modified from Virtual Warehouse - Version 3.0 developers Project management and technical development - eWorks Subject matter expertise - Holmesglen Virtual Warehouse - With the exception of the Commonwealth Coat of Arms, the Department’s logo, any material protected by a trade mark and where otherwise noted, all material presented in this document is provided under a Creative Commons Attribution- ShareAlike 3.0 Australia ( http://creativecomm ons.org/licenses/by- sa/3.0/au ) license TAFE NSW
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Document name: TLID0021_SW Page 82 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Title Page Creator Licence Modified/By Version 2.0 developers Holmesglen Training and Development, Holmesglen TAFE Original developers Online Learning and Virtual Campus Unit, Chisholm Institute of TAFE Figure 35 UN Numbers 54 Table created by TAFE 26/06/2022. Modified from Virtual Warehouse - Version 3.0 developers Project management and technical development - eWorks Subject matter expertise - Holmesglen Version 2.0 developers Holmesglen Training and Development, Holmesglen TAFE Original developers Online Learning and Virtual Campus Unit, Virtual Warehouse - With the exception of the Commonwealth Coat of Arms, the Department’s logo, any material protected by a trade mark and where otherwise noted, all material presented in this document is provided under a Creative Commons Attribution- ShareAlike 3.0 Australia ( http://creativecomm ons.org/licenses/by- sa/3.0/au ) license TAFE NSW
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Document name: TLID0021_SW Page 83 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Title Page Creator Licence Modified/By Chisholm Institute of TAFE Figure 35 Emergency Information Panel (PIP) 54 Modified from Virtual Warehouse - Version 3.0 developers Project management and technical development - eWorks Subject matter expertise - Holmesglen Version 2.0 developers Holmesglen Training and Development, Holmesglen TAFE Original developers Online Learning and Virtual Campus Unit, Chisholm Institute of TAFE Virtual Warehouse - With the exception of the Commonwealth Coat of Arms, the Department’s logo, any material protected by a trade mark and where otherwise noted, all material presented in this document is provided under a Creative Commons Attribution- ShareAlike 3.0 Australia ( http://creativecomm ons.org/licenses/by- sa/3.0/au ) license TAFE NSW Figure 36 Emergency Information 55 Photo taken by TAFE 19/06/2022 TAFE NSW Figure 37 Emergency Information Panels (EIP) Displays 55 Modified from Virtual Warehouse - Version 3.0 developers Project management and technical Virtual Warehouse - With the exception of the Commonwealth Coat of Arms, the Department’s logo, any material protected by a trade mark and where otherwise noted, all material presented in this TAFE NSW
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Document name: TLID0021_SW Page 84 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Title Page Creator Licence Modified/By development - eWorks Subject matter expertise - Holmesglen Version 2.0 developers Holmesglen Training and Development, Holmesglen TAFE Original developers Online Learning and Virtual Campus Unit, Chisholm Institute of TAFE document is provided under a Creative Commons Attribution- ShareAlike 3.0 Australia ( http://creativecomm ons.org/licenses/by- sa/3.0/au ) license Figure 38 Labelling Containers 59 Modified from Virtual Warehouse - Version 3.0 developers Project management and technical development - eWorks Subject matter expertise - Holmesglen Version 2.0 developers Holmesglen Training and Development, Holmesglen TAFE Original developers Virtual Warehouse - With the exception of the Commonwealth Coat of Arms, the Department’s logo, any material protected by a trade mark and where otherwise noted, all material presented in this document is provided under a Creative Commons Attribution- ShareAlike 3.0 Australia ( http://creativecomm ons.org/licenses/by- sa/3.0/au ) license TAFE NSW
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Document name: TLID0021_SW Page 85 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Title Page Creator Licence Modified/By Online Learning and Virtual Campus Unit, Chisholm Institute of TAFE Figure 39 Labelling and Signage 59 Modified from Virtual Warehouse - Version 3.0 developers Project management and technical development - eWorks Subject matter expertise - Holmesglen Version 2.0 developers Holmesglen Training and Development, Holmesglen TAFE Original developers Online Learning and Virtual Campus Unit, Chisholm Institute of TAFE Virtual Warehouse - With the exception of the Commonwealth Coat of Arms, the Department’s logo, any material protected by a trade mark and where otherwise noted, all material presented in this document is provided under a Creative Commons Attribution- ShareAlike 3.0 Australia ( http://creativecomm ons.org/licenses/by- sa/3.0/au ) license TAFE NSW Figure 40 Segregation Table Virtual Warehouse - Version 3.0 developers Project management and technical development - eWorks Virtual Warehouse - With the exception of the Commonwealth Coat of Arms, the Department’s logo, any material protected by a trade mark and where otherwise noted, all material presented in this TAFE NSW
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Document name: TLID0021_SW Page 86 of 86 Resource ID: SEMX_22_002_TLID0021_SW | Version: 20220628 © TAFE NSW 2021 Title Page Creator Licence Modified/By Subject matter expertise - Holmesglen Version 2.0 developers Holmesglen Training and Development, Holmesglen TAFE Original developers Online Learning and Virtual Campus Unit, Chisholm Institute of TAFE document is provided under a Creative Commons Attribution- ShareAlike 3.0 Australia ( http://creativecomm ons.org/licenses/by- sa/3.0/au ) license
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