Manufacturing Cycle Time:
The time taken from ordering raw material inventory to putting it in manufacturing production process to producing the finished goods . this can be categorized into following components as below
- Process Time : The actual time taken in processes where the raw material is converted into finished goods . This is also called value added activity which can be reduced by using various techniques like kaizen which is continuous improvement technique
- Inspection Time : The time taken for inspection of quality of raw material , work in process at different process end and finished goods . This is part of non value added activity
- Move Time : The time taken for movement of raw material and work in process goods and people between different process . This is part of non value added activity
- Wait time : The time taken between getting the production order and ordering the raw material inventory and actual arrival at production floor and during the process . This is part of non value added activity
The formula to calculate manufacturing cycle time is given below
Manufacturing Cycle Efficiency:
This is ratio which calculated the total time spend on value added activity from the total manufacturing cycle time and is represented in percentage terms
The formula to calculate manufacturing cycle efficiency is given below
The manufacturing cycle time

Answer to Problem 7E
The manufacturing cycle time is 50 hours
Following information is given
- Process time is 16.0 hours is also value added activity time
- Inspection time is 3.5 hours
- Move time is 9 hours
- Wait time is 21.5 hours
The formula to calculate manufacturing cycle time is given below
The manufacturing cycle time is 50 hours
The manufacturing cycle efficiency is 32%
Following information is given
- Process time is 16.0 hours is also value added activity time
- Inspection time is 3.5 hours
- Move time is 9 hours
- Wait time is 21.5 hours
The formula to calculate manufacturing cycle time is given below
The formula to calculate manufacturing cycle efficiency is given below
The manufacturing cycle efficiency is 32% which shows 68% time is spend on non value added activities which should be reduced to bring more efficiency in the production process and resulting in faster delivery to customer
The revised non value added activity time is 4 hours
Following information is given
- Process time is 16.0 hours is also value added activity time
- The manufacturing cycle efficiency is 0.80 or 80%
To calculate the total manufacturing cycle time by using the formula of manufacturing cycle efficiency as given below
The formula to calculate manufacturing cycle time can be re-written as below
If the manufacturing cycle efficiency is 0.80 or 80% and value added activity time is unchanged then the non value added activity time should be 4 hours to achieve the desired manufacturing cycle efficiency
Explanation of Solution
Following information is given
- Process time is 16.0 hours is also value added activity time
- Inspection time is 3.5 hours
- Move time is 9 hours
- Wait time is 21.5 hours
The formula to calculate manufacturing cycle time is given below
The manufacturing cycle time is 50 hours
The manufacturing cycle efficiency is 32%
Following information is given
- Process time is 16.0 hours is also value added activity time
- Inspection time is 3.5 hours
- Move time is 9 hours
- Wait time is 21.5 hours
The formula to calculate manufacturing cycle time is given below
The formula to calculate manufacturing cycle efficiency is given below
The manufacturing cycle efficiency is 32% which shows 68% time is spend on non value added activities which should be reduced to bring more efficiency in the production process and resulting in faster delivery to customer
The revised non value added activity time is 4 hours
Following information is given
- Process time is 16.0 hours is also value added activity time
- The manufacturing cycle efficiency is 0.80 or 80%
To calculate the total manufacturing cycle time by using the formula of manufacturing cycle efficiency as given below
The formula to calculate manufacturing cycle time can be re-written as below
If the manufacturing cycle efficiency is 0.80 or 80% and value added activity time is unchanged then the non value added activity time should be 4 hours to achieve the desired manufacturing cycle efficiency
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Chapter D Solutions
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