Precision Machining Technology
3rd Edition
ISBN: 9781337795302
Author: Peter, Hoffman.
Publisher: Cengage Learning,
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Chapter 8.8, Problem 7RQ
What is a post-processor used for?
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10−9. The state of strain at the point has components of ϵx = −100(10−6), ϵy = −200(10−6), and γxy=100(10−6). Use the strain transformation equations to determine (a) the in-plane principal strains and (b) the maximum in-plane shear strain and average normal strain. In each case specify the orientation of the element and show how the strains deform the element within the x−y plane.
Chapter 8 Solutions
Precision Machining Technology
Ch. 8.1 - What is an ATC?Ch. 8.1 - What is an MCU and what is its function?Ch. 8.1 - Briefly describe a ball screw and a linear guide.Ch. 8.1 - Explain the benefits of using the absolute...Ch. 8.1 - Explain the benefits of using the incremental...Ch. 8.1 - Which coordinate system uses an angle and a...Ch. 8.1 - What is the name for the type of motor used to...Ch. 8.1 - Supposing a programmer, using absolute mode,...Ch. 8.1 - What is a modal code?Ch. 8.1 - What is another name for the Cartesian coordinate...
Ch. 8.1 - List four G-codes and describe their functions. a....Ch. 8.1 - List four M-codes and describe their functions. a....Ch. 8.1 - What is the name of the character that ends each...Ch. 8.1 - Explain the purpose of the safe-start portion of a...Ch. 8.2 - Name the two primary machine axes on most CNC...Ch. 8.2 - Explain the difference between a turning center...Ch. 8.2 - List the three common types of live toolholders....Ch. 8.2 - Name three major collet styles used in...Ch. 8.2 - Name three types of workholding devices for...Ch. 8.2 - Name three major styles of turning machines....Ch. 8.2 - Explain why some workholding devices can be run at...Ch. 8.2 - Explain the difference between an OD grooving tool...Ch. 8.2 - When machining workpieces made from bar stock,...Ch. 8.2 - Describe how a sub-spindle can be used to increase...Ch. 8.2 - How does a Swiss turning center differ from a...Ch. 8.3 - Write the X- and Z-axis coordinates for the part...Ch. 8.3 - To perform a facing cut using a tool with a nose...Ch. 8.3 - Explain the difference between rigid tapping and...Ch. 8.3 - How must the feed rate for tapping using a...Ch. 8.3 - Describe what happens to a concave radius (fillet)...Ch. 8.3 - Describe what happens to an outside chamfer when...Ch. 8.3 - If a G1 code command is programmed partway through...Ch. 8.3 - List and briefly describe the two methods for...Ch. 8.3 - Explain in your own words the difference between...Ch. 8.3 - In your own words, describe a canned cycle.Ch. 8.3 - List two types of canned cycles besides roughing...Ch. 8.4 - What machine mode is generally used to manually...Ch. 8.4 - MDI stands for _________ ___________ ________.Ch. 8.4 - Which must be set first, the tool geometry offset...Ch. 8.4 - What is the process called where a program is sent...Ch. 8.4 - Explain the purpose of homing.Ch. 8.4 - What is the process called when a new program is...Ch. 8.4 - When setting up a machine to run a program that...Ch. 8.4 - What does MCS stand for?Ch. 8.4 - What is used to adjust the clamping pressure of...Ch. 8.4 - What does MCS stand for?Ch. 8.4 - What does WCS stand for?Ch. 8.4 - A workpiece offset is the distance from __________...Ch. 8.5 - Explain the difference between a machining center...Ch. 8.5 - Name the two major types of ATCs and briefly...Ch. 8.5 - What are the two basic types of tapping...Ch. 8.5 - What are the three most common styles of collets...Ch. 8.5 - What are the two basic types of tapping...Ch. 8.5 - Prob. 6RQCh. 8.5 - A programmable indexing fixture creates a fourth...Ch. 8.5 - A _______ ________ uses interchangeable tooling...Ch. 8.5 - Briefly describe a tombstone used for CNC...Ch. 8.5 - A custom ______ can be designed and built to hold...Ch. 8.5 - The combination of the machining operations...Ch. 8.6 - What are the three major axes used during CNC mill...Ch. 8.6 - What command would be given to turn on the spindle...Ch. 8.6 - What G-code designates IPM feed rate mode? IPR...Ch. 8.6 - What is the purpose of a clearance plane in CNC...Ch. 8.6 - What is the purpose of work coordinate systems?Ch. 8.6 - Briefly define linear interpolation.Ch. 8.6 - If during the last operation on a part, a G1 code...Ch. 8.6 - Briefly describe the use of I and J for the arc...Ch. 8.6 - Write two blocks of code that could be used to...Ch. 8.6 - Briefly explain the difference between rigid and...Ch. 8.6 - Define the initial plane for a canned drilling or...Ch. 8.6 - A G98 in a canned cycle sets the return point to...Ch. 8.6 - A _____ code is used to cancel a canned cycle.Ch. 8.6 - What two codes are used to activate automatic...Ch. 8.6 - What two codes are used to activate automatic...Ch. 8.6 - What code is used to cancel automatic cutter...Ch. 8.7 - Which must be set first, a work offset or a tool...Ch. 8.7 - What mode is used to manually enter programs into...Ch. 8.7 - What is the process called when a program is sent...Ch. 8.7 - Explain what may occur that makes it necessary to...Ch. 8.7 - Explain the purpose of homing.Ch. 8.7 - What is the process called when a new program is...Ch. 8.7 - What are two actions that can be taken during the...Ch. 8.7 - When automatic cutter radius compensation is used...Ch. 8.7 - Which machine mode allows short, temporary program...Ch. 8.7 - Which machine mode is used to run the machine...Ch. 8.7 - What are the two controls on the machine's control...Ch. 8.7 - What control panel feature can be used to slow a...Ch. 8.8 - Prob. 1RQCh. 8.8 - Prob. 2RQCh. 8.8 - What are the three primary steps in creating a CNC...Ch. 8.8 - Prob. 4RQCh. 8.8 - What is the definition of entity?Ch. 8.8 - Why should a toolpath be verified on the screen of...Ch. 8.8 - What is a post-processor used for?Ch. 8.8 - What is it called when mutiple touching entities...Ch. 8.8 - What type of cutting tool is usually used for...
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- The strain gage is placed on the surface of the steel boiler as shown. If it is 0.5 in. long, determine the pressure in the boiler when the gage elongates 0.2(10−3) in. The boiler has a thickness of 0.5 in. and inner diameter of 60 in. Also, determine the maximum x, y in-plane shear strain in the material. Take Est=29(103)ksi, vst=0.3.arrow_forward(read image, answer given)arrow_forward6/86 The connecting rod AB of a certain internal-combustion engine weighs 1.2 lb with mass center at G and has a radius of gyration about G of 1.12 in. The piston and piston pin A together weigh 1.80 lb. The engine is running at a constant speed of 3000 rev/min, so that the angular velocity of the crank is 3000(2)/60 = 100л rad/sec. Neglect the weights of the components and the force exerted by the gas in the cylinder compared with the dynamic forces generated and calculate the magnitude of the force on the piston pin A for the crank angle 0 = 90°. (Suggestion: Use the alternative moment relation, Eq. 6/3, with B as the moment center.) Answer A = 347 lb 3" 1.3" B 1.7" PROBLEM 6/86arrow_forward
- 6/85 In a study of head injury against the instrument panel of a car during sudden or crash stops where lap belts without shoulder straps or airbags are used, the segmented human model shown in the figure is analyzed. The hip joint O is assumed to remain fixed relative to the car, and the torso above the hip is treated as a rigid body of mass m freely pivoted at O. The center of mass of the torso is at G with the initial position of OG taken as vertical. The radius of gyration of the torso about O is ko. If the car is brought to a sudden stop with a constant deceleration a, determine the speed v relative to the car with which the model's head strikes the instrument panel. Substitute the values m = 50 kg, 7 = 450 mm, r = 800 mm, ko = 550 mm, 0 = 45°, and a = 10g and compute v. Answer v = 11.73 m/s PROBLEM 6/85arrow_forwardUsing AutoCADarrow_forward340 lb 340 lb Δarrow_forward
- 4. In a table of vector differential operators, look up the expressions for V x V in a cylindrical coordinate system. (a) Compute the vorticity for the flow in a round tube where the velocity profile is = vo [1-(³] V₂ = Vo (b) Compute the vorticity for an ideal vortex where the velocity is Ve= r where constant. 2πг (c) Compute the vorticity in the vortex flow given by Ve= r 2лг 1- exp ( r² 4vt (d) Sketch all the velocity and vorticity profiles.arrow_forwardIn the figure, Neglects the heat loss and kinetic and potential energy changes, calculate the work produced by the turbine in kJ T = ??? Steam at P=3 MPa, T = 280°C Turbine Rigid tank V = 1000 m³ Turbine Rigid tank V = 100 m³ V = 1000 m³ V = 100 m³ The valve is opened. Initially: evacuated (empty) tank O a. 802.8 Initially: Closed valve O b. 572 O c. 159.93 Od. 415 e. 627.76 equilibriumarrow_forwardPlease find the torsional yield strength, the yield strength, the spring index, and the mean diameter. Use: E = 28.6 Mpsi, G = 11.5 Mpsi, A = 140 kpsi·in, m = 0.190, and relative cost= 1.arrow_forward
- A viscoelastic column is made of a material with a creep compliance of D(t)= 0.75+0.5log10t+0.18(log10t)^2 GPA^-1 for t in s. If a constant compressive stress of σ0 = –100 MPa is applied at t = 0, how long will it take (= t1/2) for the height of the column to decrease to ½ its original value? Note: You will obtain multiple answers for this problem! One makes sense physically and one does not.arrow_forwardA group of 23 power transistors, dissipating 2 W each, are to be cooled by attaching them to a black-anodized square aluminum plate and mounting the plate on the wall of a room at 30°C. The emissivity of the transistor and the plate surfaces is 0.9. Assuming the heat transfer from the back side of the plate to be negligible and the temperature of the surrounding surfaces to be the same as the air temperature of the room, determine the length of the square plate if the average surface temperature of the plate is not to exceed 50°C. Start the iteration process with an initial guess of the size of the plate as 43 cm. The properties of air at 1 atm and the film temperature of (Ts + T)/2 = (50 + 30)/2 = 40°C are k = 0.02662 W/m·°C, ν = 1.702 × 10–5 m2 /s, Pr = 0.7255, and β = 0.003195 K–1. Multiple Choice 0.473 m 0.284 m 0.513 m 0.671 marrow_forwardA 40-cm-diameter, 127-cm-high cylindrical hot water tank is located in the bathroom of a house maintained at 20°C. The surface temperature of the tank is measured to be 44°C and its emissivity is 0.4. Taking the surrounding surface temperature to be also 20°C, determine the rate of heat loss from all surfaces of the tank by natural convection and radiation. The properties of air at 32°C are k=0.02603 W/m-K, v=1.627 x 10-5 m²/s, Pr = 0.7276, and ẞ = 0.003279 K-1 The rate of heat loss from all surfaces of the tank by natural convection is The rate of heat loss from all surfaces of the tank by radiation is W. W.arrow_forward
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