Manufacturing Engineering & Technology
7th Edition
ISBN: 9780133128741
Author: Serope Kalpakjian, Steven Schmid
Publisher: Prentice Hall
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Question
Chapter 40, Problem 52SDP
a)
To determine
List the advantages and disadvantages of producing the part by placing a flat piece of sheet metal between two dies and closing the dies to get the desired shape or by the help of explosive forming. if the part shown in fig P40.52 is 2 m (80 in) in diameter and only 50 parts are required.
b)
To determine
What other manufacturing process will be suitable for manufacturing this part?
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Consider the extrusion of a cylindrical billet, and compute the following.
Assume the starting billet to have a length of 0.3m and a diameter of 15cm. This is extruded into a cylindrical product that is 3cm in diameter and 7.5cm long. Neglecting the areas on the two ends, compute the ratio between the product surface area (wraparound cylinder) and the surface area of the starting billet. How would this ratio change if the product were a square with the same corss-sectional area as that of the 3cm diameter circle?
1) A cup-drawing operation is performed in which:
The cup's inside diameter = 75 mm and its height = 50 mm.
%3D
Stock thickness = 3.0 mm.
%3D
Punch and die radii = 4 mm. Tensile strength = 400 MPa for this sheet metal.
%3D
(a) Find the required starting blank size
(b) Is this drawing operation feasible?
(c) Determine the drawing force, and
(d) Determine the blank-holder force.
Consider the extrusion of a cylindrical billet. Assume the billet to have a length of 0.3m and a diameter of 0.15m. This is extruded into a cylindrical product that is 0.03m in diameter and 7.5m long (a reduction ratio of 25). Neglecting the areas on the two ends, compute the ratio between the product surface area (wraparound cylinder) and the surface area of the starting billet.
How would this ratio change if the product were a square with the same cross-sectional area as that of the 0.03m diameter circle?
Chapter 40 Solutions
Manufacturing Engineering & Technology
Ch. 40 - Explain what is meant by manufacturing properties...Ch. 40 - Why is material substitution an important aspect...Ch. 40 - What factors are involved in the selection of...Ch. 40 - How is production quantity significant in...Ch. 40 - List and describe the major costs involved in...Ch. 40 - Why does material selection influence energy...Ch. 40 - Describe life-cycle assessment and life-cycle...Ch. 40 - Define what is meant by economic order quantity.Ch. 40 - Explain the difference between direct-labor cost...Ch. 40 - Describe your understanding of the following...
Ch. 40 - What is the difference between production...Ch. 40 - Is there a significant difference between...Ch. 40 - How would you define value? Explain.Ch. 40 - Define sustainable manufacturing.Ch. 40 - What is the meaning and significance of the term...Ch. 40 - Describe the major considerations involved in...Ch. 40 - What is meant by manufacturing process...Ch. 40 - Prob. 18QLPCh. 40 - Explain why the value of the scrap produced in...Ch. 40 - Prob. 20QLPCh. 40 - Prob. 21QLPCh. 40 - Explain why it takes different amounts of energy...Ch. 40 - Refer to Table 40.2 and explain why it is...Ch. 40 - Explain how the high cost of some of the...Ch. 40 - On the basis of the topics covered in this book,...Ch. 40 - What factors are involved in the shape of the...Ch. 40 - Describe the problems that may have to be faced...Ch. 40 - Prob. 28QLPCh. 40 - Prob. 29QLPCh. 40 - Prob. 30QLPCh. 40 - Prob. 31QLPCh. 40 - Review Table 40.2 and estimate the carbon...Ch. 40 - Explain why the larger the quantity per package...Ch. 40 - Prob. 34QLPCh. 40 - As you can see, Table 40.5 lists only metals and...Ch. 40 - Is it always desirable to purchase stock that is...Ch. 40 - Prob. 37SDPCh. 40 - Prob. 38SDPCh. 40 - Prob. 39SDPCh. 40 - Over the years, numerous consumer products (such...Ch. 40 - List and discuss the different manufacturing...Ch. 40 - Prob. 42SDPCh. 40 - Prob. 43SDPCh. 40 - Select three different products commonly found in...Ch. 40 - Prob. 45SDPCh. 40 - The cross-section of a jet engine is shown in Fig....Ch. 40 - Inspect some products around your home, and...Ch. 40 - Prob. 48SDPCh. 40 - Discuss the trade-offs involved in selecting...Ch. 40 - Discuss the factors that influence the choice...Ch. 40 - Prob. 52SDPCh. 40 - Figure P40.53 shows a sheet-metal part made of...Ch. 40 - The part shown in Fig. P40.54 is a carbon-steel...
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