Fundamentals of Modern Manufacturing, Binder Ready Version: Materials, Processes, and Systems
Fundamentals of Modern Manufacturing, Binder Ready Version: Materials, Processes, and Systems
6th Edition
ISBN: 9781119128694
Author: Mikell P. Groover
Publisher: WILEY
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Chapter 31, Problem 1RQ
To determine

How does mechanical assembly differ from the other methods of assembly such as welding, soldering, brazing, and adhesive bonding?

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Explanation of Solution

Mechanical assembly is a method used to join two or more different materials together to form a structure or system.

In mechanical assembly, the mechanical fastening method is used to joint two or more metal parts together that allows for disassembly (e.g., bolts, nuts, and screws), whereas other methods of assembly such as welding, brazing, soldering and adhesive bonding use a filler material which is heated to rise its melting temperature to permanently join materials.

The main reason for preferring mechanical assembly operation than any other methods of assembly is,

  • Ease of assembly, and
  • Ease of disassembly.

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motor supplies 200 kW at 6 Hz to flange A of the shaft shown in Figure. Gear B transfers 125 W of power to operating machinery in the factory, and the remaining power in the shaft is mansferred by gear D. Shafts (1) and (2) are solid aluminum (G = 28 GPa) shafts that have the same diameter and an allowable shear stress of t= 40 MPa. Shaft (3) is a solid steel (G = 80 GPa) shaft with an allowable shear stress of t = 55 MPa. Determine: a) the minimum permissible diameter for aluminum shafts (1) and (2) b) the minimum permissible diameter for steel shaft (3). c) the rotation angle of gear D with respect to flange A if the shafts have the minimum permissible diameters as determined in (a) and (b).
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Metal Joining Process-Welding, Brazing and Soldering; Author: Toc H Kochi;https://www.youtube.com/watch?v=PPT5_fDSzGY;License: Standard YouTube License, CC-BY