EBK OPERATIONS MANAGEMENT
14th Edition
ISBN: 9781260718447
Author: Stevenson
Publisher: MCG COURSE
expand_more
expand_more
format_list_bulleted
Concept explainers
Textbook Question
Chapter 13, Problem 4P
Eighty units of end item E are needed at the beginning of week 6. Three cases (30 units per case) of J have been ordered and one case is
Note: J must be ordered by the case, and B must be produced in multiples of 120 units. There are 60 units of B and 20 units of J now on hand. Lead times are two weeks each for E and B. and one week for J.
a. Prepare a material requirements plan for component J.
b. Suppose that in week 4 the quantity of E needed is changed from 50 to 70. The planned-order releases through week 3 have all been executed. How many more Bs and Js will be on hand in week 6?
Expert Solution & Answer
Want to see the full answer?
Check out a sample textbook solutionStudents have asked these similar questions
Eighty units of end item E are needed at the beginning of week 6. Three cases (30 units per case) of Jhave been ordered and one case is scheduled to arrive in week 3, one in week 4, and one in week 5.Note: J must be ordered by the case, and B must be produced in multiples of 120 units. There are 60 unitsof B and 20 units of J now on hand. Lead times are two weeks each for E and B, and one week for J.E
a. Prepare a material requirements plan for component J.b. Suppose that in week 4 the quantity of E needed is changed from 80 to 70. The planned-order releasesthrough week 3 have all been executed. How many more Bs and Js will be on hand in week 6?
One unit of A is made of two units of B and one unit of C. B is made of three units of Dand one unit of F. C is composed of three units of B, one unit of D, and four units of E.D is made of one unit of E. Item C has a lead time of one week; Items A, B, E, and F havetwo-week lead times; and Item D has a lead time of three weeks. Lot-for-lot (L4L) lot sizingis used for Items C, E, and F; lots of size 20, 40, and 160 are used for Items A, B, andD, respectively. Items A, B, D, and E have on-hand (beginning) inventories of 5, 10, 100,and 100, respectively; all other items have zero beginning inventories. We are scheduledto receive 10 units of A in Week 3, 20 units of B in Week 7, 40 units of F in Week 5, and60 units of E in Week 2; there are no other scheduled receipts. If 20 units of A are requiredin Week 10, use the low-level-coded bill-of-materials (product structure tree) to i nd thenecessary planned order releases for all components.
One unit of A is made of two units of B and one unit of C. B is made of three units of D and one unit of F. C is composed of three units of B, one unit of D, and four units of E. D is made of one unit of E. Item C has a lead time of one week; items A, B, E, and F have two-week lead times; and item D has a lead time of three weeks. Lot-for-lot (L4L) lot sizing is used for items C, E, and F; lots of size 20, 40, and 160 are used for items A, B, and D, respectively. Items A, B, D, and E have on-hand (beginning) inventories of 5, 10, 100, and 100, respectively; all other items have zero beginning inventories. We are scheduled to receive 10 units of A in week 3, 20 units of B in week 7, 40 units of F in week 5, and 60 units of E in week 2; there are no other scheduled receipts. If 20 units of A are required in week 10, use the low-level-coded bill-of-materials (product structure tree) to find thenecessary planned order releases for all components.
Chapter 13 Solutions
EBK OPERATIONS MANAGEMENT
Ch. 13.11 - What is ERP?Ch. 13.11 - What are the three main reasons firms adopt ERP?Ch. 13.11 - What are some hidden costs of ERP?Ch. 13.11 - How does ERP fit with e-commerce and supply chain...Ch. 13 - Contrast independent and dependent demand.Ch. 13 - When is MRP appropriate?Ch. 13 - Briefly define or explain each of these terms: a....Ch. 13 - Prob. 4DRQCh. 13 - Prob. 5DRQCh. 13 - What is meant by the term safety time?
Ch. 13 - Prob. 7DRQCh. 13 - Briefly discuss the requirements for effective...Ch. 13 - Prob. 9DRQCh. 13 - How can the use of MRP contribute to productivity?Ch. 13 - Prob. 11DRQCh. 13 - What is lot sizing. what is its goal, and why is...Ch. 13 - Contrast planned-order receipts and scheduled...Ch. 13 - If seasonal variations are present, is their...Ch. 13 - Prob. 15DRQCh. 13 - What are some unforeseen costs of ERP?Ch. 13 - What trade-offs are involved in the decision to...Ch. 13 - Who in the organization needs to be involved in...Ch. 13 - Prob. 3TSCh. 13 - Prob. 1CTECh. 13 - Give one example of unethical behavior involving...Ch. 13 - a. Given the following diagram for a product,...Ch. 13 - Prob. 2PCh. 13 - Prob. 3PCh. 13 - Eighty units of end item E are needed at the...Ch. 13 - a. One hundred twenty units of end item Z are...Ch. 13 - A table is assembled using three components, as...Ch. 13 - Eighty units of end item X are needed at the...Ch. 13 - Oh No!, Inc., sells three models of radar detector...Ch. 13 - Assume that you are the manager of a shop that...Ch. 13 - Assume that you are the manager of Assembly, Inc....Ch. 13 - Determine material requirements plans for pans N...Ch. 13 - A firm that produces electric golf carts has just...Ch. 13 - Refer to Problem 12. Assume that unusually mild...Ch. 13 - Using the accompanying diagram, do the following:...Ch. 13 - A company that manufactures paving material for...Ch. 13 - Prob. 16PCh. 13 - The MRP Department has a problem. Its computer...Ch. 13 - Develop a material requirements plan for component...Ch. 13 - How many wheels sets should the manager order?Ch. 13 - When should the wheel sets be ordered?Ch. 13 - Prob. 2.1CQCh. 13 - Prob. 1OTQCh. 13 - Prob. 2OTQCh. 13 - Suppose the company has just received an order for...Ch. 13 - Prob. 4OTQCh. 13 - Prob. 5OTQ
Knowledge Booster
Learn more about
Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, operations-management and related others by exploring similar questions and additional content below.Similar questions
- One unit of A is made of one unit of B and one unit of C. B is made of four units of C and one unit each of E and F. C is made of two units of D and one unit of E. E is made of three units of F. Item C has a lead time of one week; Items A, B, E, and F have two-week lead times; and Item D has a lead time of three weeks. Lot-for-lot (L4L) lot sizing is used for Items A, D, and E; lots of size 50, 100, and 50 are used for Items B, C, and F, respectively. Items A, C, D, and E have on-hand (beginning) inventories of 15, 55, 100, and 10, respectively; all other items have zero beginning inventory. We are scheduled to receive 10 units of A in Week 1, 100 units of C in Week 1, and 100 units of D in Week 3; there are no other scheduled receipts.If 50 units of A are required in week 10, use the low-level-coded bill-of-materials (product structure tree) to find the necessary planned-order releases for all components. (Leave the cells blank, whenever zero (0) is required.)arrow_forwardOne unit of A is made of one unit of B and one unit of C. B is made of four units of C and one unit each of E and F. C is made of two units of D and one unit of E. E is made of three units of F. Item C has a lead time of one week; items A, B, E, and F have two-week lead times; and item D has a lead time of three weeks. Lot-for-lot (L4L) lot sizing is used for items A, D, and E; lots of sizes 50, 100, and 50 are used for items B, C, and F, respectively. Items A, C, D, and E have on-hand (beginning) inventories of 20, 50, 100, and 10, respectively; all other items have zero beginning inventory. We are scheduled to receive 10 units of A in week 1, 100 units of C in week 1, and 100 units of D in week 3; there are no other scheduled receipts. If 50 units of A are required in week 10, use the low-level-coded bill-of-materials (product structure tree) to find the necessary planned-order releases for all components.arrow_forwardOne unit of A is made of three units of B, one unit of C, and two units of D. B is composedof two units of E and one unit of D. C is made of one unit of B and two units of E. E ismade of one unit of F.Items B, C, E, and F have one-week lead times; A and D have lead times oftwo weeks.Assume that lot-for-lot (L4L) lot sizing is used for Items A, B, and F; lots of size50, 50, and 200 are used for Items C, D, and E, respectively. Items C, E, and F have onhand(beginning) inventories of 10, 50, and 150, respectively; all other items have zerobeginning inventory. We are scheduled to receive 10 units of A in Week 2, 50 units of Ein Week 1, and also 50 units of F in Week 1. There are no other scheduled receipts. If30 units of A are required in Week 8, use the low-level-coded bill-of-materials to i nd thenecessary planned order releases for all components.arrow_forward
- 4. One unit of A is made of two units of B and one unit of C. B is made of three units of D and one unit of F. C is composed of three units of B, one unit of D, and four units of E. D is made of one unit of E. Item C has a lead time of one week; Items A, B, E, and F have two-week lead times; and Item D has a lead time of three weeks. Lot-for-lot (L4L) lot sizing is used for Items C, E, and F; lots of size 22, 50, and 200 are used for Items A, B, and D, respectively. Items A, B, D, and E have on-hand (beginning) inventories of 10, 15, 122, and 100, respectively; all other items have zero beginning inventories. We are scheduled to receive 10 units of A in Week 3, 40 units of B in Week 7, 50 units of F in Week 5, and 100 units of E in Week 2; there are no other scheduled receipts. If 22 units of A are required in Week 10, use the low-level-coded bill-of-materials (product structure tree) to find the necessary planned order releases for all components. (Leave the cells blank, whenever zero…arrow_forwardProduct PI is made of one unit of sub assembly A and four units of sub assembly B. Sub assembly A is made of 4 units of component X while sub assembly B is made of 2 units of X. one unit of Y and 3 units of Z. The manufacturing lead times PI, A, B, X, Y and Z are 1, 1, 1, 4, 6 and 1 (week) respectively. The lead time for delivery of PI in weeks isarrow_forwardOne unit of Part C is used in item A and in item B. Currently, we have 10 As, 20 Bs, and 100 Cs in inventory. We want to ship 60 As and 70 Bs. How many additional Cs do we need to purchase?arrow_forward
- Develop a material requirements plan for component H. Lead times for the end item and each component except B are one week. The lead time for B is three weeks. Sixty units of A are needed at the startof week 8. There are currently 15 units of B on hand and 130 of E on hand, and 50 units of H are inproduction and will be completed by the start of week 2. Lot-for-lot ordering will be used for all items.arrow_forwardItem STUVWX>N Y 2. The demand for assembly S is 100 units and it is due in Week 15. Each unit of S requires one unit of T and 0.5 units of U. Each unit of T requires one unit of V, two units of W, and one unit of X. Finally, each unit of U requires 0.5 units of Y and three units of Z. Z Item S T U V W X Y Z a) Calculate the planned orders for all the items. b) Use time phasing to determine an overall schedule. S OH Gross Requirements Inv 100 20 20 10 30 30 15 25 10 2 1 1 1 2 2 1 Lead Time Due Date (weeks) (week) 15 1 T W (2) X Net Requirements Release Date U (0.5) Y (0.5) Planned Order Z (3) Lot Size Policy L4L X10 X5 Min 50 F100 X50 F100 Min 100arrow_forwardOne unit of A is made of three units of B, one unit of C, and two units of D. B is composed of two units of E and one unit of D. C is made of one unit of B and two units of E. E is made of one unit of F. Items B, C, E, and F have one-week lead times; A and D have lead times of two weeks. Assume that lot-for-lot (L4L) lot sizing is used for Items A, B, and F; lots of size 50, 50, and 175 are used for Items C, D, and E, respectively. Items C, E, and F have on-hand (beginning) inventories of 10, 50, and 160, respectively; all other items have zero beginning inventory. We are scheduled to receive 10 units of A in Week 2, 50 units of E in Week 1, and also 40 units of F in Week 1. There are no other scheduled receipts. If 30 units of A are required in Week 8: a. Develop an MRP table in excel.arrow_forward
- One unit of A is made of three units of B, one unit of C, and two units of D. B is composed of two units of E and one unit of D. C is made of one unit of B and two units of E. E is made of one unit of F. Items B, C, E, and F have one-week lead times; A and D have lead times of two weeks. Assume that lot-for-lot (L4L) lot sizing is used for Items A, B, and F; lots of size 55, 55, and 200 are used for Items C, D, and E, respectively. Items C, E, and F have on-hand (beginning) inventories of 10, 50, and 160, respectively; all other items have zero beginning inventory. We are scheduled to receive 10 units of A in Week 2, 60 units of E in Week 1, and also 50 units of F in Week 1. There are no other scheduled receipts. If 32 units of A are required in Week 8, use the low-level-coded bill of materials to find the necessary planned order releases for all componentsarrow_forwardOne unit of A is made of three units of B, one unit of C, and two units of D. B is composed of two units of E and one unit of D. C is made of one unit of B and two units of E. E is made of one unit of F. Items B, C, E, and F have one-week lead times; A and D have lead times of two weeks. Assume that lot-for-lot (L4L) lot sizing is used for items A, B, and F; lots of size 50, 50, and 200 are used for Items C, D, and E, respectively. Items C, E, and F have on-hand (beginning) inventories of 10, 50, and 150, respectively; all other items have zero beginning inventory. We are scheduled to receive 10 units of A in week 2, 50 units of E in week 1, and also 50 units of F in week 1. There are no other scheduled receipts. If 30 units ofA are required in week 8, use the low-level-coded bill-of-materials to find the necessaryplanned-order releases for all components.arrow_forwardProduct A is made from components B and C. Item B, inturn, is made from D and E. Item C also is an intermediateitem, made from F and H. Finally, intermediate item E ismade from H and G. Note that item H has two parents. Thefollowing are item lead times:a. What lead time (in weeks) is needed to respond to a cus-tomer order for product A, assuming no existing invento-ries or scheduled receipts?b. What is the customer response time if all purchased items(i.e., D, F, G, and H) are in inventory?c. If you are allowed to keep just one purchased item instock, which one would you choose?arrow_forward
arrow_back_ios
SEE MORE QUESTIONS
arrow_forward_ios
Recommended textbooks for you
- Practical Management ScienceOperations ManagementISBN:9781337406659Author:WINSTON, Wayne L.Publisher:Cengage,
Practical Management Science
Operations Management
ISBN:9781337406659
Author:WINSTON, Wayne L.
Publisher:Cengage,
Inventory Management | Concepts, Examples and Solved Problems; Author: Dr. Bharatendra Rai;https://www.youtube.com/watch?v=2n9NLZTIlz8;License: Standard YouTube License, CC-BY