EBK MANUFACTURING ENGINEERING & TECHNOL
7th Edition
ISBN: 9780100793439
Author: KALPAKJIAN
Publisher: YUZU
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Textbook Question
Chapter 12, Problem 1RQ
Why are steels more difficult to cast than cast irons?
Expert Solution & Answer

To determine
Why are steels more difficult to cast than cast irons?
Explanation of Solution
The steels melt at high temperatures (1650C). It also helps in the reactions of steels with oxygen in high intensity during melting and pouring of metal.
At times, the fluidity of molten steel is not good enough to be casted. Because there is increased amount of Silicon present in Cast Iron, its fluidity is more than that of Steel. But in some of the steels, increased amount of silicon is present.
The defect “MISRUN” comes into scene due to low fluidity. This is actually the drawback of a material to completely fill the Sand Casting Mold.
Hence, steel is difficult to cast than cast iron.
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6. If the 50-kg load A is hoisted by motor M so that the load has a constant velocity of 1.5
m/s, determine the power input to the motor, which operates at an efficiency € = 0.8.
1.5 m/s
2
7. The sports car has a mass of 2.3 Mg, and while it is traveling at 28 m/s the driver causes
it to accelerate at 5m/s². If the drag resistance on the car due to the wind is FD= 0.3v²N,
where v is the velocity in m/s, determine the power supplied to the engine at this instant.
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generated by the jet as a function of time. Neglect drag and rolling resistance, and the loss
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Question 1
The engine of a 3500-N car is generating a constant power of 50 hp (horsepower)
while the car is traveling up the slope with a constant speed. If the engine is
operating with an efficiency of € 0.8, determine the speed of the car. Neglect
drag and rolling resistance. Use g 9.81 m/s² and 1 hp = 745.7 W.
10
го
Question 2
A man pushes on a 60-N crate with a force F. The force is always directed downward at an angle of 30°
from the horizontal, as shown in the figure. The magnitude of the force is gradually increased until the crate
begins to slide. Determine the crate's initial acceleration once it starts to move. Assume the coefficient of
static friction is μ = 0.6, the coefficient of kinetic…
state is
Derive an expression for the volume expansivity of a substance whose equation of
RT
P
=
v-b
a
v(v + b)TZ
where a and b are empirical constants.
Chapter 12 Solutions
EBK MANUFACTURING ENGINEERING & TECHNOL
Ch. 12 - Why are steels more difficult to cast than cast...Ch. 12 - What is the significance of hot spots in metal...Ch. 12 - What is shrinkage allowance? Machining allowance?Ch. 12 - Explain the reason for drafts in molds.Ch. 12 - Prob. 5RQCh. 12 - What are light castings and where are they used...Ch. 12 - Name the types of cast irons generally available,...Ch. 12 - Comment on your observations regarding Fig. 12.5.Ch. 12 - Describe the difference between a runner and a...Ch. 12 - What is the difference between machining allowance...
Ch. 12 - What is dross? Can it be eliminated?Ch. 12 - Describe your observation concerning the design...Ch. 12 - If you need only a few castings of the same...Ch. 12 - Do you generally agree with the cost ratings in...Ch. 12 - Describe the nature of the design differences...Ch. 12 - Note in Fig. 12.5 that the ductility of some cast...Ch. 12 - Do you think that there will be fewer defects in a...Ch. 12 - Explain the difference in the importance of drafts...Ch. 12 - What type of cast iron would be suitable for...Ch. 12 - Explain the advantages and limitations of sharp...Ch. 12 - Explain why the elastic modulus, E, of gray cast...Ch. 12 - If you were to incorporate lettering or numbers on...Ch. 12 - The general design recommendations for a well in...Ch. 12 - The heavy regions of parts typically are placed in...Ch. 12 - What are the benefits and drawbacks to having a...Ch. 12 - When designing patterns for casting, patternmakers...Ch. 12 - Using the information given in Table 12.2, develop...Ch. 12 - The part in Figure P12.28 is to be cast of 10% Sn...Ch. 12 - Describe the general design considerations...Ch. 12 - Add more examples of applications to those shown...Ch. 12 - Explain how ribs and serrations are helpful in...Ch. 12 - List casting processes that are suitable for...Ch. 12 - Small amounts of slag and dross often persist...Ch. 12 - If you need only a few units of a particular...Ch. 12 - For the cast metal wheel illustrated in Fig....Ch. 12 - Assume that the introduction to this chapter is...Ch. 12 - In Fig. P12.37, the original casting design shown...Ch. 12 - An incorrect and a correct design for casting are...Ch. 12 - Using the method of inscribed circles, shown in...Ch. 12 - A growing trend is the production of patterns and...Ch. 12 - Repeat Problem 12.40 for the case where (a) a...
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