Zinc oxide, which is produced from the roasting of the ores with oxygen, is leached with aqueous sulfuric acid. This process produces water-soluble zinc sulfate and an insoluble, worthless residue called gangue. The decanted sludge of 20,000 kg/ h contains 5 wt. % water, 10 wt. % zinc sulfate, and the balance as gangue. This sludge is to be washed with water in a continuous, countercurrent washing system to produce an extract, called a strong solution, of 10 wt. % zinc sulfate in water, with a 98% recovery of the zinc sulfate. Assume that the underflow from each washing stage contains, by weight, two parts of water (sulfate-free basis) per part of gangue. Determine the number of stages required. Answer: 10 stages

Introduction to Chemical Engineering Thermodynamics
8th Edition
ISBN:9781259696527
Author:J.M. Smith Termodinamica en ingenieria quimica, Hendrick C Van Ness, Michael Abbott, Mark Swihart
Publisher:J.M. Smith Termodinamica en ingenieria quimica, Hendrick C Van Ness, Michael Abbott, Mark Swihart
Chapter1: Introduction
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Zinc oxide, which is produced from the roasting of the ores with oxygen, is leached with aqueous sulfuric acid. This
process produces water-soluble zinc sulfate and an insoluble, worthless residue called gangue. The decanted sludge
of 20,000 kg/ h contains 5 wt. % water, 10 wt. % zinc sulfate, and the balance as gangue. This sludge is to be
washed with water in a continuous, countercurrent washing system to produce an extract, called a strong solution, of
10 wt. % zinc sulfate in water, with a 98% recovery of the zinc sulfate. Assume that the underflow from each washing
stage contains, by weight, two parts of water (sulfate-free basis) per part of gangue. Determine the number of
stages required.
Answer: 10 stages
Transcribed Image Text:Zinc oxide, which is produced from the roasting of the ores with oxygen, is leached with aqueous sulfuric acid. This process produces water-soluble zinc sulfate and an insoluble, worthless residue called gangue. The decanted sludge of 20,000 kg/ h contains 5 wt. % water, 10 wt. % zinc sulfate, and the balance as gangue. This sludge is to be washed with water in a continuous, countercurrent washing system to produce an extract, called a strong solution, of 10 wt. % zinc sulfate in water, with a 98% recovery of the zinc sulfate. Assume that the underflow from each washing stage contains, by weight, two parts of water (sulfate-free basis) per part of gangue. Determine the number of stages required. Answer: 10 stages
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