the power needed for a machining operation. Power can be calculated from P = hp (horsepower) where Fc is in lb, V in sfpm, and E = mechanical efficiency of the machine (typically around 90%). F.V 33,000-E - the load which the tool, machine and workpiece must be able to withstand during machining. The inability to withstand this load can result in a broken tool, a damaged part, and/or deflection in the machine (and hence the inability to accurately machine items).

Elements Of Electromagnetics
7th Edition
ISBN:9780190698614
Author:Sadiku, Matthew N. O.
Publisher:Sadiku, Matthew N. O.
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 Derive empirical equations for FC and θ, as described, where FC values are in lb. 



Below is a transcription and detailed explanation of the table data:

### Table: Experiment Results for Cutting Force and Temperature

| Experiment # | Speed (V), sfpm | Feed (f), ipr | Depth of cut (d), in. | Cutting fluid flow | Scale factor | Average Z force (= cutting force Fₘ) | Average temperature (θ), °C |
|--------------|-----------------|---------------|-----------------------|-------------------|--------------|-------------------------------------|-----------------------------|
|              |                 |               |                       |                   |              | N                                   | lb.                         | 
| 1            | 450             | 0.0030        | 0.025                 | off               | 5,000        | 1673                               | 376                         | 58                          |
| 2            | 350             | 0.0030        | 0.025                 | off               | 5,000        | 1684                               | 379                         | 49                          |
| 3            | 250             | 0.0030        | 0.025                 | off               | 5,000        | 1593                               | 358                         | 46                          |
| 4            | 250             | 0.0060        | 0.025                 | off               | 10,000       | 1339                               | 301                         | 58                          |
| 5            | 250             | 0.0120        | 0.025                 | off               | 10,000       | 2320                               | 522                         | 76                          |
| 6            | 250             | 0.0120        | 0.0375                | off               | 20,000       | 1595                               | 359                         | 92                          |
| 7            | 250             | 0.0120        | 0.050                 | off               | 20,000       | 1933                               | 435                         | 101                         |
| 8            | 250             | 0.0120        | 0.050                 | on                | 20,000       | 1953                               | 439                         | 50                          |

### Explanation:

- **Speed (V)**: Measured in surface feet per minute (sfpm), this indicates the cutting speed.
- **
Transcribed Image Text:Below is a transcription and detailed explanation of the table data: ### Table: Experiment Results for Cutting Force and Temperature | Experiment # | Speed (V), sfpm | Feed (f), ipr | Depth of cut (d), in. | Cutting fluid flow | Scale factor | Average Z force (= cutting force Fₘ) | Average temperature (θ), °C | |--------------|-----------------|---------------|-----------------------|-------------------|--------------|-------------------------------------|-----------------------------| | | | | | | | N | lb. | | 1 | 450 | 0.0030 | 0.025 | off | 5,000 | 1673 | 376 | 58 | | 2 | 350 | 0.0030 | 0.025 | off | 5,000 | 1684 | 379 | 49 | | 3 | 250 | 0.0030 | 0.025 | off | 5,000 | 1593 | 358 | 46 | | 4 | 250 | 0.0060 | 0.025 | off | 10,000 | 1339 | 301 | 58 | | 5 | 250 | 0.0120 | 0.025 | off | 10,000 | 2320 | 522 | 76 | | 6 | 250 | 0.0120 | 0.0375 | off | 20,000 | 1595 | 359 | 92 | | 7 | 250 | 0.0120 | 0.050 | off | 20,000 | 1933 | 435 | 101 | | 8 | 250 | 0.0120 | 0.050 | on | 20,000 | 1953 | 439 | 50 | ### Explanation: - **Speed (V)**: Measured in surface feet per minute (sfpm), this indicates the cutting speed. - **
- **The power** needed for a machining operation. Power can be calculated from

\[
P = \frac{F_C \cdot V}{33,000 \cdot E} \, \text{hp (horsepower)}
\]

  where \( F_C \) is in lb, \( V \) in sfpm, and \( E \) = mechanical efficiency of the machine (typically around 90%).

- **The load** which the tool, machine, and workpiece must be able to withstand during machining. The inability to withstand this load can result in a broken tool, a damaged part, and/or deflection in the machine (and hence the inability to accurately machine items).
Transcribed Image Text:- **The power** needed for a machining operation. Power can be calculated from \[ P = \frac{F_C \cdot V}{33,000 \cdot E} \, \text{hp (horsepower)} \] where \( F_C \) is in lb, \( V \) in sfpm, and \( E \) = mechanical efficiency of the machine (typically around 90%). - **The load** which the tool, machine, and workpiece must be able to withstand during machining. The inability to withstand this load can result in a broken tool, a damaged part, and/or deflection in the machine (and hence the inability to accurately machine items).
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