Tensile and fully reversed loading fatigue tests were conducted for a certain steel alloy and revealed the tensile strength and endurance limit to be 1200 and 550 MPa, respectively. If a rod of this material supply were subjected to a static stress of 600 MPa and oscillating stresses whose total range was 700 MPa, would you expect the rod to fail by fatigue processes? Hint: You may want to plot a diagram to aid in presenting your answer.
Design Against Fluctuating Loads
Machine elements are subjected to varieties of loads, some components are subjected to static loads, while some machine components are subjected to fluctuating loads, whose load magnitude tends to fluctuate. The components of a machine, when rotating at a high speed, are subjected to a high degree of load, which fluctuates from a high value to a low value. For the machine elements under the action of static loads, static failure theories are applied to know the safe and hazardous working conditions and regions. However, most of the machine elements are subjected to variable or fluctuating stresses, due to the nature of load that fluctuates from high magnitude to low magnitude. Also, the nature of the loads is repetitive. For instance, shafts, bearings, cams and followers, and so on.
Design Against Fluctuating Load
Stress is defined as force per unit area. When there is localization of huge stresses in mechanical components, due to irregularities present in components and sudden changes in cross-section is known as stress concentration. For example, groves, keyways, screw threads, oil holes, splines etc. are irregularities.
Tensile and fully reversed loading fatigue tests were
conducted for a certain steel alloy and revealed the tensile
strength and endurance limit to be 1200 and 550 MPa,
respectively. If a rod of this material supply were subjected
to a static stress of 600 MPa and oscillating stresses whose
total range was 700 MPa, would you expect the rod to fail by
fatigue processes? Hint: You may want to plot a diagram to
aid in presenting your answer.
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