roblem B-5 Volume Trade-Off Decision; Managing the Constraint [LOB-2, LOB-3] Sammamish Brick, Inc., manufactures bricks using clay deposits on the company’s property. Raw clays are blended and then extruded into molds to form unfired bricks. The unfired bricks are then stacked onto movable metal platforms and rolled into the kiln where they are fired until dry. The dried bricks are then packaged and shipped to retail outlets and contractors. The bottleneck in the production process is the kiln, which is available for 2,850 hours per year. Data concerning the company’s four main products appear below. Products are sold by the pallet. TraditionalBrick TexturedFacing CinderBlock RomanBrick Gross revenue per pallet $817 $1,396 $652 $946 Contribution margin per pallet $510 $ 650 $416 $485 Annual demand (pallets) 110 130 120 130 Hours required in the kiln per pallet 10 10 4 5

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Problem B-5 Volume Trade-Off Decision; Managing the Constraint [LOB-2, LOB-3]

 

Sammamish Brick, Inc., manufactures bricks using clay deposits on the company’s property. Raw clays are blended and then extruded into molds to form unfired bricks. The unfired bricks are then stacked onto movable metal platforms and rolled into the kiln where they are fired until dry. The dried bricks are then packaged and shipped to retail outlets and contractors. The bottleneck in the production process is the kiln, which is available for 2,850 hours per year. Data concerning the company’s four main products appear below. Products are sold by the pallet.

 

 

  Traditional
Brick
Textured
Facing
Cinder
Block
Roman
Brick
Gross revenue per pallet $817 $1,396 $652 $946
Contribution margin per pallet $510 $  650 $416 $485
Annual demand (pallets) 110 130 120 130
Hours required in the kiln per pallet 10 10 4 5
 

 

No fixed costs could be avoided by modifying how much is produced of any product.

 

 

4. The kiln could be operated for more than 2,850 hours per year by running it after normal working hours. Up to how much per hour should the company be willing to pay in overtime wages, energy costs, and other incremental costs to operate the kiln additional hours?

 


 

5. The company is considering introducing a new product, glazed Venetian bricks, whose variable cost would be $865 per pallet and that would require 10 hours in the kiln per pallet. What is the minimum acceptable selling price for this new product?

 


 

6. Salespersons are currently paid a commission of 5% of gross revenues. Will this motivate the salespersons to make the right choices concerning which products to sell most aggressively?

 

 

  Yes
  No
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