Problem 2. Turning Consider Step 2 (Turn Shoulder) in machining the flashlight handle (Figure 2). STEP 1: CUT TO LENGTH STEP 2: TURN SHOULDER 1.0 0s00 2.000 Figure 2. Turning step for Problem 2. i) Calculate the (1) cutting time (in s), (2) the material removal rate (in in3 /s or mm3 /s) for this cut, assuming you remove all of the material with one pass (i.e., depth of cut d = (1"-0.6")/2 = 0.2"), and (3) the power (hp or W) required for this turning operation: Consider the following scenarios: Feed (f) in/rev Rotational Speed (0) in RPM Cutting Time MRR Power 0.02 1000 ? ? ? 0.025 900 ? ? ? 0.03 800 ? ? ?

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Problem 2. Turning Consider Step 2 (Turn Shoulder) in machining the flashlight handle (Figure 2).
STEP 1: CUT TO LENGTH
STEP 2: TURN SHOULDER
0.600
1.0"
3.000
-0.440
Figure 2. Turning step for Problem 2.
i) Calculate the (1) cutting time (in s), (2) the material removal rate (in in3 /s or mm3/s) for this
cut, assuming you remove all of the material with one pass (i.e., depth of cut d = (1"-0.6")/2 =
0.2"), and (3) the power (hp or W) required for this turning operation: Consider the following
scenarios:
Feed (f) in/rev
Rotational Speed
Cutting Time
MRR
Power
(n) in RPM
0.02
1000
?
?
?
0.025
900
?
?
?
0.03
800
?
?
?
1
j) What changes could you make to the process if you needed to decrease the power
requirement?
Transcribed Image Text:Problem 2. Turning Consider Step 2 (Turn Shoulder) in machining the flashlight handle (Figure 2). STEP 1: CUT TO LENGTH STEP 2: TURN SHOULDER 0.600 1.0" 3.000 -0.440 Figure 2. Turning step for Problem 2. i) Calculate the (1) cutting time (in s), (2) the material removal rate (in in3 /s or mm3/s) for this cut, assuming you remove all of the material with one pass (i.e., depth of cut d = (1"-0.6")/2 = 0.2"), and (3) the power (hp or W) required for this turning operation: Consider the following scenarios: Feed (f) in/rev Rotational Speed Cutting Time MRR Power (n) in RPM 0.02 1000 ? ? ? 0.025 900 ? ? ? 0.03 800 ? ? ? 1 j) What changes could you make to the process if you needed to decrease the power requirement?
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