Problem 2. (Determining Cutting Speeds in Machining Economics) A turning operation is performed with HSS tooling on mild steel, with Taylor tool life parameters n = 0.12, C = 60 m/min. Work part length = 450 mm and diameter = 80 mm. Feed = 0.20 mm/rev. Handling time per piece = 4.0 min, and tool change time = 1.5 min. Cost of machine and operator = $27/hr, and tooling cost = $2 per cutting edge. Find the a. cutting speed for maximum production rate = 44.997m/min. b. cutting speed for minimum cost = 38.143m/min. Problem 3. (Production Rate and Cost in Machining Economics)___ For the two cutting speeds computed in problem 2, determine: the hourly production rate and a. b. the cost per piece. Need help with problem 3 already done problem 2

Elements Of Electromagnetics
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Author:Sadiku, Matthew N. O.
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**Problem 2. (Determining Cutting Speeds in Machining Economics)**

A turning operation is performed with HSS tooling on mild steel, with Taylor tool life parameters \( n = 0.12 \), \( C = 60 \) m/min. Work part length = 450 mm and diameter = 80 mm. Feed = 0.20 mm/rev. Handling time per piece = 4.0 min, and tool change time = 1.5 min. Cost of machine and operator = $27/hr, and tooling cost = $2 per cutting edge. Find the:

a. cutting speed for maximum production rate = 44.997 m/min.  
b. cutting speed for minimum cost = 38.143 m/min.

**Problem 3. (Production Rate and Cost in Machining Economics)**

For the two cutting speeds computed in Problem 2, determine:

a. the hourly production rate and  
b. the cost per piece.

*Note: Need help with Problem 3; already done Problem 2.*
Transcribed Image Text:**Problem 2. (Determining Cutting Speeds in Machining Economics)** A turning operation is performed with HSS tooling on mild steel, with Taylor tool life parameters \( n = 0.12 \), \( C = 60 \) m/min. Work part length = 450 mm and diameter = 80 mm. Feed = 0.20 mm/rev. Handling time per piece = 4.0 min, and tool change time = 1.5 min. Cost of machine and operator = $27/hr, and tooling cost = $2 per cutting edge. Find the: a. cutting speed for maximum production rate = 44.997 m/min. b. cutting speed for minimum cost = 38.143 m/min. **Problem 3. (Production Rate and Cost in Machining Economics)** For the two cutting speeds computed in Problem 2, determine: a. the hourly production rate and b. the cost per piece. *Note: Need help with Problem 3; already done Problem 2.*
Expert Solution
Step 1

Given:

n=0.12 ; C=60 m/min

Length of workpieceL=450 mm

Diameter of the workpieceD=80 mm

Feedf=0.20 mm/rev

Handling time per pieceTh=4 min

Tool change timeTc=1.5 min

Cost of machine and operatorCm=$27/hr

Tooling costCt=$2 per cutting edge

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