Problem 1 The top surface of a rectangular work part is machined in a peripheral milling operation. The work part is 735 mm long by 50 mm wide by 95 mm thick. The milling cutter, which is 65 mm in diameter and has five teeth, overhangs the width of the part equally on both sides. Cutting speed 60 m/min, chip load = 0.20 mm/tooth, and depth of cut = 7.5 mm. (a) Determine the time required to make one pass across the surface, given that the setup and machine settings provide an approach distance of 5 mm before actual cutting begins and an over travel distance of 25 mm after actual cutting has finished. (b) What is the maximum material removal rate during the cut?

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Homework No.4...
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Homework No, 4
Problem 1
The top surface of a rectangular work part is machined in a peripheral milling
operation. The work part is 735 mm long by 50 mm wide by 95 mm thick. The
milling cutter, which is 65 mm in diameter and has five teeth, overhangs the width
of the part equally on both sides. Cutting speed = 60 m/min, chip load = 0.20
mm/tooth, and depth of cut = 7.5 mm. (a) Determine the time required to make one
pass across the surface, given that the setup and machine settings provide an
approach distance of 5 mm before actual cutting begins and an over travel distance
of 25 mm after actual cutting has finished. (b) What is the maximum material
removal rate during the cut?
GOOD LUCK
In order to succeed, we must first believe that we can
Transcribed Image Text:36 lll a Homework No.4... > Homework No, 4 Problem 1 The top surface of a rectangular work part is machined in a peripheral milling operation. The work part is 735 mm long by 50 mm wide by 95 mm thick. The milling cutter, which is 65 mm in diameter and has five teeth, overhangs the width of the part equally on both sides. Cutting speed = 60 m/min, chip load = 0.20 mm/tooth, and depth of cut = 7.5 mm. (a) Determine the time required to make one pass across the surface, given that the setup and machine settings provide an approach distance of 5 mm before actual cutting begins and an over travel distance of 25 mm after actual cutting has finished. (b) What is the maximum material removal rate during the cut? GOOD LUCK In order to succeed, we must first believe that we can
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