Munson Manufacturing, in Gainesville, Florida, wants to arrange its four work centers so as to minimize interdepartmental parts handling costs. The flows and existing facility layout are shown in the figures below. Figure 1. Parts Moved Between Work Centers A A B C D Figure 2. Existing Layout A B 30 30 C 375 0 0 30 D B 450 0 0 C 550 175 0 a) For the existing layout, the cumulative "load x distance" or "movement cost" = 89250 feet (enter your response as a whole number) Based on the flows shown in the matrix, one should expect that the centers A and D D 50 0 725 will be next to each other as they have the highest number of moves between each other.

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**Munson Manufacturing Layout Optimization**

Munson Manufacturing, located in Gainesville, Florida, aims to arrange its four work centers to minimize interdepartmental parts handling costs. The flow of parts and existing facility layout are depicted in the figures below.

**Figure 1. Parts Moved Between Work Centers**

|   | A  | B  | C  | D  |
|---|----|----|----|----|
| A |    | 450| 550| 50 |
| B | 375|    | 175|    |
| C | 0  | 0  |    | 0  |
| D | 0  | 0  | 0  |    |

**Figure 2. Existing Layout**

    A -- 30' -- B -- 30' -- C -- 30' -- D

- **A**: Leftmost position, connected to **B** by 30 feet.
- **B**: Connected to **C** by 30 feet.
- **C**: Connected to **D** by 30 feet.

**Analysis:**

a) For the existing layout, the cumulative “load x distance” or "movement cost" is **89,250 feet**.

- Based on the flows shown in the matrix, centers **A** and **C** should ideally be next to each other, as they have the highest number of moves between them.
Transcribed Image Text:**Munson Manufacturing Layout Optimization** Munson Manufacturing, located in Gainesville, Florida, aims to arrange its four work centers to minimize interdepartmental parts handling costs. The flow of parts and existing facility layout are depicted in the figures below. **Figure 1. Parts Moved Between Work Centers** | | A | B | C | D | |---|----|----|----|----| | A | | 450| 550| 50 | | B | 375| | 175| | | C | 0 | 0 | | 0 | | D | 0 | 0 | 0 | | **Figure 2. Existing Layout** A -- 30' -- B -- 30' -- C -- 30' -- D - **A**: Leftmost position, connected to **B** by 30 feet. - **B**: Connected to **C** by 30 feet. - **C**: Connected to **D** by 30 feet. **Analysis:** a) For the existing layout, the cumulative “load x distance” or "movement cost" is **89,250 feet**. - Based on the flows shown in the matrix, centers **A** and **C** should ideally be next to each other, as they have the highest number of moves between them.
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