In the original RedBrand problem (Example 5.4), suppose that the company could add up to 100 tons of capacity, in increments of 10 tons, to any singleplant. Use SolverTable to determine the yearly savings in cost from having extra capacity at the various plants. Assume that the capacity will cost $28,000 per ton right now. Also, assume that the annual cost savings from having the extra capacity will extend over 10 years and that the total 10-year savings will be discounted at an annual 10% interest rate. How much extra capacity should the company purchase, and which plant should be expanded? (Hint: Use the PV function to find the present value of the total cost saving over the 10-year period. You can assume that the costs occur at the ends of the respective years.)

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Textbook Problem. Practical Management Science. 6Th Edition

78. In the original RedBrand problem (Example 5.4), suppose that the company could add up to 100 tons of capacity, in increments of 10 tons, to any singleplant. Use SolverTable to determine the yearly savings in cost from having extra capacity at the various plants. Assume that the capacity will cost $28,000 per ton right now. Also, assume that the annual cost savings from having the extra capacity will extend over 10 years and that the total 10-year savings will be discounted at an annual 10% interest rate. How much extra capacity should the company purchase, and which plant should be expanded? (Hint: Use the PV function to find the present value of the total cost saving over the 10-year period. You can assume that the costs occur at the ends of the respective years.)

 

 

Figure 5.21 Logistics Model
A
C
E
F
H.
K
1 RedBrand shipping model
3 Inputs
4 Common arc capacity
200
6 Network structure, flows, and arc capacity constraints
Unit Cost
Node balance constraints
7
Origin
Destination
Flow
Arc Capacity
Plant constraints
8
1
2
0.
200
Node
Plant net outflow
Plant capacity
く=
9
1
3
3.
180
く=
200
1
180
く=
200
10
1
4
く=
200
300
く=
300
11
1
5
く=
200
3
100
く=
100
12
1
6
20
く=
200
13
1
7
20
0.
200
Warehouse constraints
く=
14
1
9.
200
Node
Warehouse net outflow
Required
く=
15
2
9.
0.
く=
200
%3D
16
1
120
く=
200
%3D
17
1
0.
く=
200
18
8.
180
く=
200
Customer constraints
19
7
15
0.
く=
200
Node
Customer net inflow
Customer demand
20
1
0.4
0.
<=
200
6.
400
>=
400
21
2
8.
0.
く=
200
7
180
180
22
3
4
1
80
く=
200
Range names used
Arc_Capacity
Customer demand
Customer_net_inflow
Destination
23
0.5
200
く=
200
=Model!$F$8:$F$33
|=Model!$K$20:$K$21
=Model!$I$20:$I$21
=Model!$B$8:$B$33
|=Model!$D$8:$D$33
=Model!$A$8:$A$33
=Model!$K$9:$K$11
=Model!$I$9:$I$11
=Model!$B$36
=Model!$C$8:$C$33
=Model!$I$15:$I$16
24
3
10
0.
く=
200
25
3
7
12
0.
く=
200
26
4
1.2
0.
く=
200
27
4
6
200
く=
200
28
4
7
12
0.
く=
200
Flow
Origin
Plant_capacity
Plant_net_outflow
Total_cost
29
4
0.8
0.
<3=
200
30
200
く=
200
31
7
12
0.
く=
200
32
7
1
180
く=
200
Unit_Cost
Warehouse_net_outflow
33
7
7
0.
く=
200
34
35 Objective to minimize
36 Total cost
$3,260
Transcribed Image Text:Figure 5.21 Logistics Model A C E F H. K 1 RedBrand shipping model 3 Inputs 4 Common arc capacity 200 6 Network structure, flows, and arc capacity constraints Unit Cost Node balance constraints 7 Origin Destination Flow Arc Capacity Plant constraints 8 1 2 0. 200 Node Plant net outflow Plant capacity く= 9 1 3 3. 180 く= 200 1 180 く= 200 10 1 4 く= 200 300 く= 300 11 1 5 く= 200 3 100 く= 100 12 1 6 20 く= 200 13 1 7 20 0. 200 Warehouse constraints く= 14 1 9. 200 Node Warehouse net outflow Required く= 15 2 9. 0. く= 200 %3D 16 1 120 く= 200 %3D 17 1 0. く= 200 18 8. 180 く= 200 Customer constraints 19 7 15 0. く= 200 Node Customer net inflow Customer demand 20 1 0.4 0. <= 200 6. 400 >= 400 21 2 8. 0. く= 200 7 180 180 22 3 4 1 80 く= 200 Range names used Arc_Capacity Customer demand Customer_net_inflow Destination 23 0.5 200 く= 200 =Model!$F$8:$F$33 |=Model!$K$20:$K$21 =Model!$I$20:$I$21 =Model!$B$8:$B$33 |=Model!$D$8:$D$33 =Model!$A$8:$A$33 =Model!$K$9:$K$11 =Model!$I$9:$I$11 =Model!$B$36 =Model!$C$8:$C$33 =Model!$I$15:$I$16 24 3 10 0. く= 200 25 3 7 12 0. く= 200 26 4 1.2 0. く= 200 27 4 6 200 く= 200 28 4 7 12 0. く= 200 Flow Origin Plant_capacity Plant_net_outflow Total_cost 29 4 0.8 0. <3= 200 30 200 く= 200 31 7 12 0. く= 200 32 7 1 180 く= 200 Unit_Cost Warehouse_net_outflow 33 7 7 0. く= 200 34 35 Objective to minimize 36 Total cost $3,260
Table 5.5 Shipping Costs for RedBrand Example (in $1000s)
To node
From node
1
2
3
4
5
6.
7
5.0
3.0
5.0
5.0
20.0
20.0
9.0
9.0
1.0
1.0
8.0
15.0
0.4
8.0
1.0
0.5
10.0
12.0
4
1.2
2.0
12.0
0.8
2.0
12.0
1.0
7.0
123t567
Transcribed Image Text:Table 5.5 Shipping Costs for RedBrand Example (in $1000s) To node From node 1 2 3 4 5 6. 7 5.0 3.0 5.0 5.0 20.0 20.0 9.0 9.0 1.0 1.0 8.0 15.0 0.4 8.0 1.0 0.5 10.0 12.0 4 1.2 2.0 12.0 0.8 2.0 12.0 1.0 7.0 123t567
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