In a straight turning operations the diameter of a workpiece is reduced from 50 mm 40 mm using a feed rate of 0.1 mm/rev. The cutting tool used for the process has a normal working rake angle of 15°, clearance angle of 4° and a lead angle of 90°. The cutting force of 1200 N and a thrust force of 660 N is measured during cutting operations. The workpiece material was stainless steel with a density of 7850 Kg/m³, thermal conductivity is 15 J/smK, specific heat is 480 J/kgK. The width of the secondary deformation zone divided by the chip thickness wo is assumed to be 0.2 for the above mentioned cutting conditions. The chip/tool contact length is measured as 1.5 mm. (a) Calculate the temperature rise in the primary deformation zone (b) Calculate the temperature rise in the secondary deformation zone (c) Calculate the maximum temperature if the room temperature is 24°C If the tool life for the average cutting velocity of 90 m/min is measured as 10 min. and for a cutting velocity of 160 m/min is measured as 6 min. estimate the tool life when machining at:

Elements Of Electromagnetics
7th Edition
ISBN:9780190698614
Author:Sadiku, Matthew N. O.
Publisher:Sadiku, Matthew N. O.
ChapterMA: Math Assessment
Section: Chapter Questions
Problem 1.1MA
Question
In a straight turning operations the diameter of a workpiece is reduced from 50 mm 40 mm using a feed
rate of 0.1 mm/rev. The cutting tool used for the process has a normal working rake angle of 15°, clearance
angle of 4° and a lead angle of 90°. The cutting force of 1200N and a thrust force of 660 N is measured
during cutting operations. The workpiece material was stainless steel with a density of 7850 Kg/m³,
thermal conductivity is 15 J/smK, specific heat is 480 J/kgK. The width of the secondary deformation zone
divided by the chip thickness wo is assumed to be 0.2 for the above mentioned cutting conditions. The
chip/tool contact length is measured as 1.5 mm.
(a) Calculate the temperature rise in the primary deformation zone
(b) Calculate the temperature rise in the secondary deformation zone
(c) Calculate the maximum temperature if the room temperature is 24°C
If the tool life for the average cutting velocity of 90 m/min is measured as 10 min. and for a cutting velocity
of 160 m/min is measured as 6 min. estimate the tool life when machining at:
(a) 100 m/min
(b) 200 m/min
Assume that all other machining process parameters are the same.
Hint: Taylor Equation in a metric system is defined as:
197v,
60
C
1,
Transcribed Image Text:In a straight turning operations the diameter of a workpiece is reduced from 50 mm 40 mm using a feed rate of 0.1 mm/rev. The cutting tool used for the process has a normal working rake angle of 15°, clearance angle of 4° and a lead angle of 90°. The cutting force of 1200N and a thrust force of 660 N is measured during cutting operations. The workpiece material was stainless steel with a density of 7850 Kg/m³, thermal conductivity is 15 J/smK, specific heat is 480 J/kgK. The width of the secondary deformation zone divided by the chip thickness wo is assumed to be 0.2 for the above mentioned cutting conditions. The chip/tool contact length is measured as 1.5 mm. (a) Calculate the temperature rise in the primary deformation zone (b) Calculate the temperature rise in the secondary deformation zone (c) Calculate the maximum temperature if the room temperature is 24°C If the tool life for the average cutting velocity of 90 m/min is measured as 10 min. and for a cutting velocity of 160 m/min is measured as 6 min. estimate the tool life when machining at: (a) 100 m/min (b) 200 m/min Assume that all other machining process parameters are the same. Hint: Taylor Equation in a metric system is defined as: 197v, 60 C 1,
Expert Solution
trending now

Trending now

This is a popular solution!

steps

Step by step

Solved in 8 steps

Blurred answer
Knowledge Booster
Machining Processes and Machine Tools
Learn more about
Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, mechanical-engineering and related others by exploring similar questions and additional content below.
Recommended textbooks for you
Elements Of Electromagnetics
Elements Of Electromagnetics
Mechanical Engineering
ISBN:
9780190698614
Author:
Sadiku, Matthew N. O.
Publisher:
Oxford University Press
Mechanics of Materials (10th Edition)
Mechanics of Materials (10th Edition)
Mechanical Engineering
ISBN:
9780134319650
Author:
Russell C. Hibbeler
Publisher:
PEARSON
Thermodynamics: An Engineering Approach
Thermodynamics: An Engineering Approach
Mechanical Engineering
ISBN:
9781259822674
Author:
Yunus A. Cengel Dr., Michael A. Boles
Publisher:
McGraw-Hill Education
Control Systems Engineering
Control Systems Engineering
Mechanical Engineering
ISBN:
9781118170519
Author:
Norman S. Nise
Publisher:
WILEY
Mechanics of Materials (MindTap Course List)
Mechanics of Materials (MindTap Course List)
Mechanical Engineering
ISBN:
9781337093347
Author:
Barry J. Goodno, James M. Gere
Publisher:
Cengage Learning
Engineering Mechanics: Statics
Engineering Mechanics: Statics
Mechanical Engineering
ISBN:
9781118807330
Author:
James L. Meriam, L. G. Kraige, J. N. Bolton
Publisher:
WILEY