in, 0.47 mm at 5 min, 0.70 m mm at 11 min, and 0.99 mm st value in each case is whe occurred. ngle piece of linear graph pa as a function of time for bot ing 0.50 mm of flank wear a f tool failure, determine the o cutting speeds. ece of natural log-log paper ermined in the previous part

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Flank wear data were collected in a series of
turning tests using a coated carbide tool on
hardened alloy steel at a feed of 0.30 mm/rev
and a depth of cut 4.0 mm. At a speed of 125
m/min, flank wear = 0.12 mm at 1 min, 0.27 mm
at 5 min, 0.45 mm at 11 min, 0.58 mm at 15
min, 0.73 at 20 min, and 0.97 mm at of 25 min.
At a speed of 175 m/min, flank wear = 0.22
mm at 1 min, 0.47 mm at 5 min, 0.70 mm at 9
min, 0.80 mm at 11 min, and 0.99 mm at 13
min. The last value in each case is when final
tool failure occurred.
(a) On a single piece of linear graph paper, plot
flank wear as a function of time for both
speeds. Using 0.50 mm of flank wear as the
criterion of tool failure, determine the tool lives
for the two cutting speeds.
(b) On a piece of natural log-log paper, plot your
results determined in the previous part. From
the plot, determine the values of n and C in the
Taylor Tool Life Equation.
(c) As a comparison, calculate the values of n
and C in the Taylor equation solving
simultaneous equations. Are the resulting n and
C values the same? Comment on your results.
Transcribed Image Text:Flank wear data were collected in a series of turning tests using a coated carbide tool on hardened alloy steel at a feed of 0.30 mm/rev and a depth of cut 4.0 mm. At a speed of 125 m/min, flank wear = 0.12 mm at 1 min, 0.27 mm at 5 min, 0.45 mm at 11 min, 0.58 mm at 15 min, 0.73 at 20 min, and 0.97 mm at of 25 min. At a speed of 175 m/min, flank wear = 0.22 mm at 1 min, 0.47 mm at 5 min, 0.70 mm at 9 min, 0.80 mm at 11 min, and 0.99 mm at 13 min. The last value in each case is when final tool failure occurred. (a) On a single piece of linear graph paper, plot flank wear as a function of time for both speeds. Using 0.50 mm of flank wear as the criterion of tool failure, determine the tool lives for the two cutting speeds. (b) On a piece of natural log-log paper, plot your results determined in the previous part. From the plot, determine the values of n and C in the Taylor Tool Life Equation. (c) As a comparison, calculate the values of n and C in the Taylor equation solving simultaneous equations. Are the resulting n and C values the same? Comment on your results.
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