(Grinding) (SI units) Wheel diameter = 160 mm, and infeed = 0.03 mm in a surface grinding operation. Wheel speed = 1500 m/min, work speed = 0.25 m/s, and crossfeed = 4 mm. The number of active grits per area of wheel surface = 35 grits/cm2. When the wheel is engaged in the work, determine: a. average length per chip, b. metal removal rate, and C. number of chips formed per unit time for the portion of the operation

Q: 11)lncrease in abrasive grain size in USM results in

A: After increasing grain size of USM  Higher MRR but lower surface finishing Option b is absolutely…

Q: 28. The most commonly used grinding wheels are made from Select one: a.SILICON CARBIDE b.DIAMOND…

A: Aluminum oxide is the most common abrasive used in grinding wheels.

Q: Explain why and how, in milling I and J are used in circular interpolation.

A: The milling machine is divided into XYZ axes. When a circular interpolation is the axis of the arc…

Q: What is the main reason for this, and what is one drawback of increasing speed? Name 2 reasons why…

A: (A) Grinding spindles are manufactured to operate at higher and higher speed because: 1. At higher…

Q: Problem 4. (Grinding) (SI units) Wheel diameter = 160 mm, and infeed = 0.03 mm in a surface grinding…

A:

Q: (T/F) Surface grinding is an effective machining process for a tolerance grade of 8,

A: This question is based on the concept of grinding.

Q: Assume that the energy cost for grinding an aluminum part with a specific energy requirement of 8 W-…

A: From the table for the specific energy requirement for the surfaces grinding table, the power…

Q: 13) Manufacturers are designing grinding spindles to turn at higher and higher speeds. What is the…

A: Manufacturers are designing grinding spindles to turn at higher and higher speeds. The main reason…

Q: What is the purpose of the regulating wheel in centerless grinding?

A: Centerless grinding: The main objective of Centerless grinding is to produced or grind the…

Forming and Shaping

Metal forming is a category of metalworking process through which the material can be given the desired shape and size by subjecting it to plastic deformation, where the component undergoes bulk deformation process upon application of loads. Unlike the shearing and machining process, the material does not undergo up to a failure point as indicated in the stress-strain curve. Hence, the stresses induced during the forming process are greater than yield strength but less than the failure strength of the material. The process does not lead to the loss of material, so it can be said to be an economical process. During forming, the material is subjected to tensile forces, compressive forces, bending, and shearing loading conditions. The material should possess the property of ductility to undergo the forming process.