(D), nising () the movement of material. The number of workpieces moved yearly between work areas are: D M 600 1,800 300 - 600 300 1,900 P It costs $0.50 to move 1 workpiece 1 foot in the job shop. For the layout design of the job shop, Mary has the current layout (Plan A) and two proposals (Plan B and Plan C). a) LAYOUT PLAN A: Distance between work areas (departments) in feet: M D M 20 11 6. 3 The yearly total material handling cost of the current layout presented in PLAN A = S (enter your response as a whole number). b) In Plan B, the proposal is to switch those departments with the high loads, namely, finishing (F) and plating (P), which alters the distance between them and machining (M) and dipping (D), as follows: LAYOUT PLAN B: Distance between work areas (departments) in feet: M D

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A Missouri job shop has four departments: machining (M), dipping in a chemical bath (D), finishing (F), and plating (P), each assigned to separate work areas. The operations manager, Mary Marrs, has collected data on the movement of materials between these areas.

**Number of Workpieces Moved Yearly Between Work Areas:**

|     | M  | D  | F  | P  |
|-----|----|----|----|----|
| M   | -  | 600| 1,800| 300|
| D   | -  | -  | 600| 300|
| F   | -  | -  | -  | 1,900|
| P   | -  | -  | -  | -  |

It costs $0.50 to move one workpiece one foot in the job shop. For planning the layout design, Mary compares the current layout (Plan A) with two proposals (Plan B and Plan C).

### a) Layout Plan A: Distance Between Work Areas (Departments) in Feet

|     | M | D | F | P |
|-----|---|---|---|---|
| M   | - | 20| 11| 7 |
| D   | - | - | 5 | 9 |
| F   | - | - | - | 3 |
| P   | - | - | - | - |

**The yearly total material handling cost of the current layout presented in Plan A = $___** (enter your response as a whole number).

### b) Proposal for Plan B

In Plan B, the proposal is to switch the departments with high loads, namely, finishing (F) and plating (P). This alters the distance between them and the machining (M) and dipping (D) departments as follows:

**Layout Plan B: Distance Between Work Areas (Departments) in Feet**

|     | M | D | F | P |
|-----|---|---|---|---|
| M   | - | 9 | 7 | 11|
| D   | - | - | 3 | 5 |
| F   | - | - | - | 20|
| P   | - | - | - | - |
Transcribed Image Text:A Missouri job shop has four departments: machining (M), dipping in a chemical bath (D), finishing (F), and plating (P), each assigned to separate work areas. The operations manager, Mary Marrs, has collected data on the movement of materials between these areas. **Number of Workpieces Moved Yearly Between Work Areas:** | | M | D | F | P | |-----|----|----|----|----| | M | - | 600| 1,800| 300| | D | - | - | 600| 300| | F | - | - | - | 1,900| | P | - | - | - | - | It costs $0.50 to move one workpiece one foot in the job shop. For planning the layout design, Mary compares the current layout (Plan A) with two proposals (Plan B and Plan C). ### a) Layout Plan A: Distance Between Work Areas (Departments) in Feet | | M | D | F | P | |-----|---|---|---|---| | M | - | 20| 11| 7 | | D | - | - | 5 | 9 | | F | - | - | - | 3 | | P | - | - | - | - | **The yearly total material handling cost of the current layout presented in Plan A = $___** (enter your response as a whole number). ### b) Proposal for Plan B In Plan B, the proposal is to switch the departments with high loads, namely, finishing (F) and plating (P). This alters the distance between them and the machining (M) and dipping (D) departments as follows: **Layout Plan B: Distance Between Work Areas (Departments) in Feet** | | M | D | F | P | |-----|---|---|---|---| | M | - | 9 | 7 | 11| | D | - | - | 3 | 5 | | F | - | - | - | 20| | P | - | - | - | - |
The yearly total material handling cost of the current layout presented in Plan A = $ [enter your response as a whole number].

b) In Plan B, the proposal is to switch those departments with the high loads, namely, finishing (F) and plating (P), which alters the distance between them and machining (M) and dipping (D), as follows:

**Layout Plan B: Distance between work areas (departments) in feet:**

|   | M  | D  | F  | P  |
|---|----|----|----|----|
| M | –  | 20 | 7  | 11 |
| D | –  | –  | 9  | 5  |
| F | –  | –  | –  | 3  |
| P | –  | –  | –  | –  |

The yearly total material handling cost of the proposed layout presented in Plan B = $ [enter your response as a whole number].

c) In Plan C, the Machining (M) and Dipping (D) are also switched and the distances are as follows:

**Layout Plan C: Distance between work areas (departments) in feet:**

|   | M  | D  | F  | P  |
|---|----|----|----|----|
| M | –  | 20 | 9  | 5  |
| D | –  | –  | 7  | 11 |
| F | –  | –  | –  | 3  |
| P | –  | –  | –  | –  |

The yearly total material handling cost of the proposed layout presented in Plan C = $ [enter your response as a whole number].

d) The best layout from the cost perspective is [enter your response].
Transcribed Image Text:The yearly total material handling cost of the current layout presented in Plan A = $ [enter your response as a whole number]. b) In Plan B, the proposal is to switch those departments with the high loads, namely, finishing (F) and plating (P), which alters the distance between them and machining (M) and dipping (D), as follows: **Layout Plan B: Distance between work areas (departments) in feet:** | | M | D | F | P | |---|----|----|----|----| | M | – | 20 | 7 | 11 | | D | – | – | 9 | 5 | | F | – | – | – | 3 | | P | – | – | – | – | The yearly total material handling cost of the proposed layout presented in Plan B = $ [enter your response as a whole number]. c) In Plan C, the Machining (M) and Dipping (D) are also switched and the distances are as follows: **Layout Plan C: Distance between work areas (departments) in feet:** | | M | D | F | P | |---|----|----|----|----| | M | – | 20 | 9 | 5 | | D | – | – | 7 | 11 | | F | – | – | – | 3 | | P | – | – | – | – | The yearly total material handling cost of the proposed layout presented in Plan C = $ [enter your response as a whole number]. d) The best layout from the cost perspective is [enter your response].
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