Compare the metrics table standards (2nd column) to the actual performance outcomes at each of the five (5) plants (Marlyand, Delaware, New Jersey, Texas, and Alaska) and explain your findings for each plant.

Practical Management Science
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ISBN:9781337406659
Author:WINSTON, Wayne L.
Publisher:WINSTON, Wayne L.
Chapter2: Introduction To Spreadsheet Modeling
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Based on the table below, please answer the questions. Keep in mind that the data in this table is different from other tables posted.

 

Standard Specifications

 

Compare the metrics table standards (2nd column) to the actual performance outcomes at each of the five (5) plants (Marlyand, Delaware, New Jersey, Texas, and Alaska) and explain your findings for each plant.

Identify the four (4) most important and common deviations from the standards among the plants and explain why this data is important to Lacks Tracks management.

 

 

NEED BOTH PARTS

Standard Maryland Delaware New Jersey Texas
13,500
16,000
15
15,250
18
99%
14,100
16
97%
12
97.50%
98%
2%
1%
3%
2.50%
2%
2%
3%
4%
0.50%
1%
1.50%
0.50%
8
6
3
7
1
2
4
1
Safety Incident per Employee
1.50%
2.25%
2%
0.75%
27,000
Number of units manufactured per year
45,000
43,000
42,500 48,000
Utilization Rate (Capacity rate facility is utilizing during available production time) 81.82%
78.18% 49.09%
77.27% 87.27%
Metrics
Total Cost to Manufacture (per unit)
Manufacturing Cycle Time (time to complete a single vehicle - in hours)
Yield (percentage of cars produced to specifications first time without rework)
Defective Rate/Recall Rate
Scrap Rate
Average Production Downtime
Training Time (hours per month)
Shipping Problems/Damage (per 10,000 units)
12,750
12
96.50%
3.50%
2.50%
0.75%
5
2
3%
Alaska
14,250
14
95.15%
4.85%
1.90%
0.75%
4
3
1.90%
45,500
82.73%
Transcribed Image Text:Standard Maryland Delaware New Jersey Texas 13,500 16,000 15 15,250 18 99% 14,100 16 97% 12 97.50% 98% 2% 1% 3% 2.50% 2% 2% 3% 4% 0.50% 1% 1.50% 0.50% 8 6 3 7 1 2 4 1 Safety Incident per Employee 1.50% 2.25% 2% 0.75% 27,000 Number of units manufactured per year 45,000 43,000 42,500 48,000 Utilization Rate (Capacity rate facility is utilizing during available production time) 81.82% 78.18% 49.09% 77.27% 87.27% Metrics Total Cost to Manufacture (per unit) Manufacturing Cycle Time (time to complete a single vehicle - in hours) Yield (percentage of cars produced to specifications first time without rework) Defective Rate/Recall Rate Scrap Rate Average Production Downtime Training Time (hours per month) Shipping Problems/Damage (per 10,000 units) 12,750 12 96.50% 3.50% 2.50% 0.75% 5 2 3% Alaska 14,250 14 95.15% 4.85% 1.90% 0.75% 4 3 1.90% 45,500 82.73%
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