Cold work is an important industrial technique to harden metals and alloys. The dependence of yield strength, tensile strength and ductility on percentage of cold work for selected metals are shown in FIGURE Q2. As an experienced Mechanical Engineer, you are to design a cylindrical rod of copper with a final diameter of 12 mm, cold-worked tensile strength more than 300 MPa, yield strength of more than 280 MPa and ductility of at least 15 %EL. The rod is initially 15.5 mm in diameter. a. Design the procedures involved to meet the final product specifications. Include all assumptions made, rationalization and relevant details of each step.

Elements Of Electromagnetics
7th Edition
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Author:Sadiku, Matthew N. O.
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Answer part a) only

2.
Cold work is an important industrial technique to harden metals and alloys. The
dependence of yield strength, tensile strength and ductility on percentage of cold
work for selected metals are shown in FIGURE Q2. As an experienced Mechanical
Engineer, you are to design a cylindrical rod of copper with a final diameter of 12
mm, cold-worked tensile strength more than 300 MPa, yield strength of more than
280 MPa and ductility of at least 15 %EL. The rod is initially 15.5 mm in diameter.
а.
Design the procedures involved to meet the final product specifications.
Include all assumptions made, rationalization and relevant details of each
step.
b.
Qualitatively describe the changes in the rod's mechanical properties
following each of the processing step in part (a). Explain the reasons in the
changes predicted. Summarise your answers using TABLE Q2. You may
expand the table as necessary.
140
70
120
900
800
1040 Steel
60
120
1040 Steel
800
700
100
50
600
700
100
80
500
600
Brass
Brass 80
30
60
400
Brass
500
20
Сорper
40
300
60
400
Copper
10 1040 Steer
Соррer
200
300
20
40
100
200
10 20 30 40
Percent cold work
(c)
10 20 30 40 50 60 70
10 20 30 40 50 60 70
50 60 70
Percent cold work
Percent cold work
(a)
(b)
FIGURE Q2
Yield strength (MPa)
Yield strength (ksi)
Tensile strength (MPa)
Tensile strength (ksi)
Ductility (%EL)
Transcribed Image Text:2. Cold work is an important industrial technique to harden metals and alloys. The dependence of yield strength, tensile strength and ductility on percentage of cold work for selected metals are shown in FIGURE Q2. As an experienced Mechanical Engineer, you are to design a cylindrical rod of copper with a final diameter of 12 mm, cold-worked tensile strength more than 300 MPa, yield strength of more than 280 MPa and ductility of at least 15 %EL. The rod is initially 15.5 mm in diameter. а. Design the procedures involved to meet the final product specifications. Include all assumptions made, rationalization and relevant details of each step. b. Qualitatively describe the changes in the rod's mechanical properties following each of the processing step in part (a). Explain the reasons in the changes predicted. Summarise your answers using TABLE Q2. You may expand the table as necessary. 140 70 120 900 800 1040 Steel 60 120 1040 Steel 800 700 100 50 600 700 100 80 500 600 Brass Brass 80 30 60 400 Brass 500 20 Сорper 40 300 60 400 Copper 10 1040 Steer Соррer 200 300 20 40 100 200 10 20 30 40 Percent cold work (c) 10 20 30 40 50 60 70 10 20 30 40 50 60 70 50 60 70 Percent cold work Percent cold work (a) (b) FIGURE Q2 Yield strength (MPa) Yield strength (ksi) Tensile strength (MPa) Tensile strength (ksi) Ductility (%EL)
TABLE Q2
Property
Increases or decreases
During
During
During
Reasons for changes
Step 1
Step 2
Step 3
Yield strength
Tensile strength
Ductility
Hardness
Transcribed Image Text:TABLE Q2 Property Increases or decreases During During During Reasons for changes Step 1 Step 2 Step 3 Yield strength Tensile strength Ductility Hardness
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