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- Furniture Face Lift refinishes old wood furniture. Their process for refinishing chairs has 9 workers and 4 stations. Each chair starts at the Stripping station, then goes to Priming, then to Painting and finally to Inspection. Where there are multiple workers within a station, each worker works independently on his/her own chair. Assume inventory buffers are allowed between each station. Station Staffing Processing time (hours per chair per worker) Stripping 3 2.5 Priming 2 1.5 Painting 3 1.75 Inspection 1 0.8 A truck loaded with 10 chairs arrives. How many hours will it take them to complete these 10 chairs?(The accuracy should be of two digits after the decimal places.)Examples of goods that can be stored in the following racking system: Drive in racking systems Cartoon flow racking systems Mobile sliding systems Movable racking systemstrue or false Container and pallet pooling systems are utilized in order to minimize the movement of empty pallets.
- A company is in the business of machining parts that go through various work centers. Suppose work center A feeds work center B with parts. The following times (in minutes) are given for each work center. Work Center Setup time Run time (per part) Move time A 3 0.5 6 B 2 0.1 8 A standard kanban container holds 50 parts that are transferred from work center A to work center B. The demand rate at work center B is four parts per minute. How many kanban containers are needed for this situation? 2. If move time is cut in half, what does this do to the number of containers needed? How much will this change reduce inventory?T F Piggyback service is unique to air freight.A Company produces a component for use in the aerospace industry. The component consists of three parts (A, B and C), which are purchased externally and cost 50c, 60c and 70c per piece respectively. Parts A and B are assembled first on assembly line 1, which produces 150 components per hour. Part C undergoes a drilling operation before being finally assembled with the output from assembly line 1. There are six drilling machines in total, but only three are currently operational. Each drilling machine drills part C at a rate of 30 parts per hour. The final assembly line has a production capacity of 100 components per hour. At present, components are produced eight hours a day, five days a week. If the need arises, management can add a second shift of eight hours for the assembly lines only. The cost of assembly labour is 40c per assembly operation for each assembly line; the cost of drilling labour is 20c per part. For drilling, the cost of electricity is 10c per part. The overhead cost…
- Abbott Manufacturing produces plastic cases for solar photovoltaic panels and has decided to combine orders from customers to increase work order size, and thereby, make one large production run per model type. Plastic injection molding machines are used to make these parts, and it is time consuming to clean and re-setup the machines between production runs. Each molding machine and operator works one 10-hour shift with a one-hour lunch break and one-half hour for operator breaks. Consolidated Work Orders Model XVT-5 Case Model UYT-3 Case Model KLY-6 Case Work Order Quantity 9,600 panels 7,900 12,000 Setup (Changeover) Time per Work Order (minutes) 98 160 What is the total workload (demand) in hours for this work order mix? Round your answer to one decimal place. The total workload is hours. How many machines will it take to do this work in one, two, or three days? Round your answers up to the nearest whole number. To do this work in 1 day they need machine(s). machine(s). To do this…Abbott Manufacturing produces plastic cases for solar photovoltaic panels and has decided to combine orders from customers to increase work order size, and thereby, make one large production run per model type. Plastic injection molding machines are used to make these parts, and it is time consuming to clean and re-setup the machines between production runs. Each molding machine and operator works one 10-hour shift with a one- hour lunch break and one-half hour for operator breaks. Consolidated Work Orders Model XVT-5 Case Model UYT-3 Case Model KLY-6 Case Work Order Quantity 8,800 panels 8,700 12,400 Setup (Changeover) Time per Work Order (minutes) 86 63 135 Processing Time per Panel (seconds) 2.50 2.22 4.11 What is the total workload (demand) in hours for this work order mix? Round your answer to one decimal place. The total workload is hours. How many machines will it take to do this work in one, two, or three days? Round your answers up to the nearest whole number. To do this work…sustainability issues present in the restaurant order fulfillment process in Exhibit 7.6 to 7.11
- Tuff-Rider, Inc., manufactures touring bikes and mountain bikes in a variety of frame sizes, colors, and component combinations. Identical bicycles are produced in lots of 110. The projected demand, lot size, and time standards are shown in the following table: Item Touring Mountain Demand forecast 4,000 units/year 12,000 units/year Lot size 100 units 110 units Standard processing time 0.25 hour/unit 0.50 hour/unit Standard setup time 2 hours/lot 3 hours/lot The shop currently works 8 hours a day, 5 days a week, 52 weeks a year. It operates five workstations, each producing one bicycle in the time shown in the table. The shop maintains a 15 percent capacity cushion. How many workstations will be required next year to meet expected demand without using overtime and without decreasing the firm's current capacity cushion? The number of workstations required next year is ?(Enter your response rounded up to the next whole number.)Jason Carter works for a producer of soaps that come inpackages of 6 each. His job is to fi ll the packages with soap, andhe is expected to process 30 packages an hour. Th e facility whereJason works uses a kanban production system in which eachcontainer holds 5 packages of soap. It takes 20 minutes to receivethe packages he needs from the previous workstation. How manykanbans are needed for the fi lling process?. Kinga Doll Company manufactures eight versions of its popular girl doll, Shari. Thecompany operates on a 40-hour workweek. The eight versions differ in doll skin, hair,and eye color, enabling most children to have a doll with a similar appearance to them.It currently sells an average of 4000 dolls (spread equally among its eight versions) perweek to boutique toy retailers. In simplified terms, doll making at Kinga involves threebasic operations: molding the body and hair, painting the face, and dressing the doll.Changing over between versions requires setup time at the molding and painting stationsdue to the different colors of plastic pellets, hair, and eye color paint required. Table 7.5lists the setup times for a batch and the activity times for each unit at each step.a. What is the process capacity in dolls per hour with a batch size of 500 dolls? b. What is the utilization of molding in dolls per hour with a batch size of 800 dolls? c. Which batch size would minimize inventory…