a. If rough milling of mild steel is performed using High Speed Steel (HSS) side and face milling cutter of 100 mm diameter, what rpm should be used. b. If finish turning of a shaft is done to reduce its diameter from 24 mm to 20 mm using carbide tool, what rpm should be used. Metric Surface Speeds in m/min (Cutting Speed) Milling - Finish HSS 75 - 105 60 - 90 25 - 30 23 - 40 12 - 25 Turning Drilling Carbide 90 - 115 75 - 100 Milling - Rough HSS Carbide Carbide Rough Carbide Finish 150 - 270 135 - 260 Tool Material HSS 55 - 60 40 - 45 12 - 18 10 - 15 8 - 18 Aluminum Brass 135 - 180 60 - 75 Carbide 120 - 240 90 - 210 60 - 90 120 - 240 45 - 60 105 - 210 Cast Iron 35 - 45 15 - 25 55 - 75 60 - 90 60 - 90 75 - 135 18 -3- 10 - 15 75 - 105 60 - 100 Mild Steel 18 - 27 25 - 37 75 - 105 45 - 60 55 - 67 100 - 145 Stainless Steel 75 - 120 85 - 150

Elements Of Electromagnetics
7th Edition
ISBN:9780190698614
Author:Sadiku, Matthew N. O.
Publisher:Sadiku, Matthew N. O.
ChapterMA: Math Assessment
Section: Chapter Questions
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a. If rough milling of mild steel is performed using High Speed Steel (HSS) side and face
milling cutter of 100 mm diameter, what rpm should be used.
b. If finish turning of a shaft is done to reduce its diameter from 24 mm to 20 mm using
carbide tool, what rpm should be used.
Metric Surface Speeds in m/min (Cutting Speed)
Tool Material
Aluminum
Drilling
Carbide
90 - 115
Milling - Rough
Carbide
Milling - Finish
Carbide
120 - 240
Turning
Carbide Rough Carbide Finish
HSS
HSS
HSS
55 - 60
120 - 240
150 - 270
75 - 105
60 - 90
60 - 90
135 - 180
Brass
40 - 45
75 - 100
45 - 60
60 - 75
90 - 210
105 - 210
135 - 260
35 - 45
55 - 75
60 - 90
75 - 105
60 - 100
Cast Iron
12 - 18
15 - 25
25 - 30
60 - 90
75 - 135
Mild Steel
10 - 15
75 - 105
75 - 120
18 - 27
18 -3-
45 - 60
23 - 40
100 - 145
Stainless Steel
8 - 18
25 - 37
10 - 15
55 - 67
12 - 25
85 - 150
Transcribed Image Text:a. If rough milling of mild steel is performed using High Speed Steel (HSS) side and face milling cutter of 100 mm diameter, what rpm should be used. b. If finish turning of a shaft is done to reduce its diameter from 24 mm to 20 mm using carbide tool, what rpm should be used. Metric Surface Speeds in m/min (Cutting Speed) Tool Material Aluminum Drilling Carbide 90 - 115 Milling - Rough Carbide Milling - Finish Carbide 120 - 240 Turning Carbide Rough Carbide Finish HSS HSS HSS 55 - 60 120 - 240 150 - 270 75 - 105 60 - 90 60 - 90 135 - 180 Brass 40 - 45 75 - 100 45 - 60 60 - 75 90 - 210 105 - 210 135 - 260 35 - 45 55 - 75 60 - 90 75 - 105 60 - 100 Cast Iron 12 - 18 15 - 25 25 - 30 60 - 90 75 - 135 Mild Steel 10 - 15 75 - 105 75 - 120 18 - 27 18 -3- 45 - 60 23 - 40 100 - 145 Stainless Steel 8 - 18 25 - 37 10 - 15 55 - 67 12 - 25 85 - 150
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