The following tasks are to be performed on an assembly line:TASKABCDEFGHSECONDS30Cycle time1621151714209Number of workstations.TASKS THATMUST PRECEDEThe workday is 8 hours long. Demand for completed product is 900 per day.a. Find the cycle time required to meet the desired output rate. (Round your answer to 1 decimal place.)51.0 seconds per unitWork StationABb. What is the theoretical number of workstations required to meet the desired output rate? (Round up yonumber.)TaskCDE, Fd. Balance the line using sequential restrictions and the longest-operating-time rule. (Leave no cells blarwherever required. Round your answers to 1 decimal place.)Idle Time

Project schedule helps in calculating different values related to the production cycle like the…

Answered: a. Find the cycle time required to meet…

Practical Management Science

6th Edition

ISBN:9781337406659

Author:WINSTON, Wayne L.

Publisher:WINSTON, Wayne L.

Chapter2: Introduction To Spreadsheet Modeling

Section: Chapter Questions

Problem 20P: Julie James is opening a lemonade stand. She believes the fixed cost per week of running the stand...

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Answer the following question
Which of the following most directly expresses the motivation behind the expression "Do not block the bottleneck"? Multiple Choice O O O If the bottleneck has nothing to work on, the overall capacity of the process will be lower than it could be. If the bottleneck is prevented from working (e.g., it has nowhere to put its output), the overall capacity will be reduced. Blocking the bottleneck will increase the coefficient of variations of the arrival process, which decreases capacity. Blocking the bottleneck increases inventory turns, which increases the annual holding costs. It is not good to block the bottleneck because there are economies of scale in inventory management.
An output of 720 units per shift (7.40 hours) is desired for a new processing system. The system requires product to pass through four stations where the work content at each station is 26 seconds. What is the required cycle time for such a system? How efficient is your system with the cycle time calculated? Station 3 changes and now requires 50 seconds to complete. What will need to be done to meet demand (assume only 7.40 hours are available)? What is the efficiency of the new system?
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A process has 10 resources and two types of flow units. How many columns will therebe in the demand matrix?a. 2b. 5c. 10d. 20
Lou operates a cab service specifically tailored to provide safe and comfortable transportation for seniors in his town. He owns five cabs, each staffed by a dedicated driver. Upon receiving a service call, Lou promptly dispatches one of these drivers to pick up the customer. The operational details are as follows: • Each driver takes an average of 15 minutes to arrive at the customer's location after being dispatched. • The journey from the customer's pickup location to their destination averages 25 minutes. • Lou’s service receives an average of 2.5 calls per hour. For analytical purposes, you can assume that both the arrival of service calls (demand) and the service times have coefficients of variation (CV) equal to 1. (a) What is the average waiting time for a customer from the moment they place a service call to Lou until a cab arrives to pick them up? (For answering this question carefully think about different stages of processes, and what a customer is doing in each stage. It…
Order 1 2 3 4 5 Time Since Order Arrived (hours ago) 3 1 0 6 5 You answered Sequence Order The due dates reflect the need for the order to be at its next operation. Develop separate schedules by using the FCFS and EDD rules. Compare the schedules on the basis of average flow time and average past due hours. Using the FCFS (first come, first served) decision rule for sequencing the orders, the order is Sequence Order Estimated Machine Time (hours) 15 9 7 10 3 1 5 Rule EDO FCFS 4 4 Using the EDD (earliest due date) decision rule for sequencing the orders, the order is (to resolve a tie, use order in which the orders were received) ¹2 1 4 2 3 Due Date (hours from now) 5 5 3 18 20 21 12 The average flow time and average past due hours for each option (enter your responses are real numbers rounded to two decimal place Average Flow Time Average Past Due Hours
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Suppose for a particular process that the bottleneck cycle time is 54 seconds, and raw processing time is 345 seconds. If there are 4 customers in this system already, and then you walk up and join the line at Station 1, what is your expected lead-time to move through the entire process? Whole number value, no decimals.
There are six workers, one at each of the six stations (A-F). They begin their workday at 8:00a.m. and work steadily until 4:00 pm. (They are replaced with other workers for breaks and lunches, but the production is not slowed or stopped during these times.) Their hourly wage rate is $25 per hour. You can assume unlimited demand. What is the average labor utilization (you can ignore any start-up or empty system effects) of the six workers? Please give your answer in decimal form (e.g. 0.5 for 50% utilization).
Consider a workstation that has one maintenance mechanic to repair failed machines. We can think of the mechanic as the processor (scarce resource) and the machines awaiting repair as the jobs. Let us assume that six machines are down, with estimated repair times given here, and that no new machines fail. 1 2 3 Job (fix machine #) Processing time 10 (hours) Job 1 2 3 4 5 6 2 Compute the flow time for each job using both the FCFS rule and the SPT rule, and compare the average flow times. Round your answers for average values to the nearest whole number. FCFS Rule 9 Flow Time (hours) Average flow time (FCFS rule): 4 5 6 1 8 6 hours
DreamInflate is a balloon manufacturing company. Balloon manufacturing consists of seven work stations, each performing a single step as indicated in the table below. There are five workers manned for the seven work stations as shown. Assume the workers are paid $15 per Worker Task Sequence Processing Time (secs/balloon) Task Dye production Electrocharging Dipping (Cold and Hot) Mortar Dipping Balloon inflation and delaltexing Vulcanization Inspection/Testing 1 30 w1 20 3 35 W2 25 W3 30 W4 6. 45 W5 7 40 hour. Each balloon pack is sold for $6 and has a variable cost of $1. The company has fixed costs of $200 per hour. There is more demand than the overall production system can provide. Based on the information provided, answer the following questions: • What is the cost of direct labor for balloons? • How much profit does DreamInflate make every hour? (note that the cost of direct labor is also a variable cost). What would the profit of DreamInflate be if the variable costs were 10…

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