A steel product is manufactured by starting with raw material (carbon steel wire) and then processing it sequentially through five operations using machines A to E, respectively (see table below). This is the only use that the five machines are put to. The hourly rates for each machine are given in the table. Answer the following questions. Use the original output rates to answer each question (i.e., disregard any changes mentioned in previous questions). Operation: Machine: 1 2 B 4 5 A B C D E Hourly unit output rate: 50 40 30 50 60
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- York-Perry Industries (YPI) manufactures a mix of affordable guitars (A, B, C) that are fabricated and assembled at four different processing stations (W, X, Y, Z). The operation is a batch process with small setup times that can be considered negligible. The product information (price, weekly demand, and processing times) and process sequences are shown below. Purchased parts and raw materials (shown as a per-unit consumption rate) are represented by inverted triangles. YPI is able to make and sell up to the limit of its demand per week with no penalties incurred for not meeting the full demand. Each workstation is staffed by one highly skilled worker who is dedicated to work on that workstation alone and is paid $17 per hour. The plant operates one 8-hour shift per day and operates on a 5-day work week (i.e., 40 hours of production per person per week). Overhead costs are $9,000/week. Product A $11 Step 1 Station W (14 min) Step 2 Station Z (10 min) Raw materials $5 Purchased part…A toy firm produces drums sequentially on three machines—A, B, and C—with cycle times of 3, 4, and 6 minutes, respectively. (a) Determine the optimum efficiency and output rates for adding one, two, ... , six more machines. (b) assume now that two identical lines are operating, each with machines A, B, and C. If new machines can be shared between the lines, how should one, two and then three new machines be added What are the resulting efficiencies and outputs of the two lines? is it always best to equally share extra machines between the two lines?Doog's Donuts produces five varieties of pastries, which are sold to a national grocery chain: muffins, donuts, cookies, cream puffs, and fritters. Assuming that Doog's operates a single shift for 1,800 hours per year. The processing time per unit, setup time per lot, the annual demand, and lot size are given in the table. Assume that the times given are for a work cell of four workers each. a. Complete the table given below. Pastry Muffins Donuts Cookies Cream puffs Fritters Demand Forecast (units/year) Required capacity 440,000 600,000 1,000,000 240,000 180,000 Processing Time (minutos/unit) 0.10 0.10 0.05 0.20 0.20 colls Lot Size Setup Time (f of pastries) (minutos/setup) 400 300 1,000 200 300 20 5 10 20 15 Total Processing Time minutes/year 0 Number of Batches per Year 0 Total Setup Time minutes/year b. Calculate the required capacity. (The required capacity should be in terms of the number of work cells needed) (Do not round intermediate calculations. Round up your answer to the…
- Please do not give solution in image format thankuProblem 225-18 (Algo) A steel product is manufactured by starting with raw material (carbon steel wire) and then processing it sequentially through five operations using machines A to E, respectively (see table below. This is the only use that the five machines are put to. The hourly rates for each machine are given in the table. Answer the following questions. Use the original output rates to answer esch question (Le, disregard any changes mentioned in previous questions). Operation: Machine: Hourly unit output rate: Maximum output per hour By Consider the following questions. a. What is the maximum output per hour of the steel product? By By 1 b. By how much would the output be Improved if the output of B was increased to 100? 2 3 C ✔ Answer is complete and correct. 40 products 48 98 Answer is complete but not entirely correct. 40 products c. By how much would the output be improved if the output for C was Incressed to 60? Answer is complete but not entirely correct. 48 products W₂…The White Tooth Device Company is a manufacturer of high-end electric toothbrushes. For each toothbrush, there is a sequence of assembly steps performed by five workers. Each worker does two tasks. Inventory buffers are allowed between workers. (a) What is the capacity and cycle time of this process? (b) What is the idle time of each worker if the process operates at full capacity? (c) Suppose two workers could be hired, F and G, and they take the same time to complete tasks as the current five workers. F and G can be assigned to work on the same pair of tasks as one of the current workers. For example, F could be assigned tasks T1 and T2 (just like worker A) while G is assigned T5 and T6 (just like worker C). They cannot be assigned tasks that are currently assigned to two workers. For example, F cannot be assigned to tasks T2 and T3 (because they are currently being done by workers A and B). What is the capacity of this process with workers F and G included?
- Quick Stop Pharmacy is a small family-owned drug com-pounding business in Portland Oregon that is trying toperfect its customer service operations. John Suleiman, theowner wants to maximize the productivity of his staff as wellas serve customers well. One area of concern is the drive-thru operation during the 7:30–8:30 morning rush hour.The process of fulfilling an order is as follows: a. If all the steps are handled by one employee, how manypatients could be served per hour?b. If James wants to process 30 patients per hour, how manyemployees will he need?c. How many stations are required using the longest workelement decision rule?d. Using the solution developed in part c, which station isthe bottleneck and how large is its capacity cushion?A department works on 8 hours shift, 288 days a year and has the usage data of a machine, as given below: Processing time (Standard time in hours) Annual Demand Product (units) A 325 5 B 450 4 550 6 Calculate: (a) Processing time needed in hours to produce products A, B and C (b) Annual production capacity of one machine in standard hours (c) Number of machines requiredA toy firm produces drums sequentially on three machines- A, B, and C- with cycle times of three, four, and six minutes, respectively. a) Determine the optimum efficiency and output rates for adding one, two... six more machines b) Assume now that two identical lines are operating, each with machines A, B, and C. If new machines can be shared between the lines, how should one, two, and then three new machines be added? What are the resulting efficiencies and outputs of the two lines? Is it always best to equally share extra machines between the two lines?
- Prevost Chemicals manufactures an industrial solvent at its only processing plant. A liquid chemical and labor are the two primary inputs. All other resources are included in manufacturing overhead. The plant never has any work-in-process or finished goods inventories. Information from the previous four periods of production follows: Chemical input (gallons) Labor input (hours) Solvent sales (gallons) Average price of chemical per gallon Average wage rate per hour Average sales price per gallon Manufacturing overhead (total) Required A Required B Required C Required: a. Compute the partial productivity measures for chemical for the four periods. b. Compute the partial productivity measures for labor for the four periods. c. Compute the total factor productivity for the four periods. Complete this question by entering your answers in the tabs below. Period Period 1 125,000 12,500 110,000 Period 1 $ 2.00 28.00 10.26 236,000 Compute the partial productivity measures for chemical for the…The cash-to-cash cycle time is?Knott's Industries manufactures standard and super premium backyard swing sets. Currently it has four identical swing-set-making machines, which are operated 275 days per year and 8 hours each day. A capacity cushion of 20 percent is desired. The following information is also known Annual Demand Standard Processing Time Average Lot Size Standard Setup Time per Lot a. Does Knott's have sufficient capacity to meet annual demand? Knott's does Standard Model 20,000 5min 50 30 min Super Premium Model 10,000 17 min 30 45 min have sufficient capacity to meet annual demand because 3 machines are needed. (Enter your response rounded up to the next whole number.) b. If Knott's was able to reduce the setup time for the Super Premium Model from 45 minutes to 30 minutes, would there be enough current capacity to produce 20,000 units of each type of swing set? If Knott's was able to reduce the setup time for the Super Premium Model from 45 minutes to 30 minutes, there would not be enough capacity to…