A cylindrical part with 25 mm in diameter and 15 mm height is subjected to an open die forging operation with flow stress of 100MPa and reduced in height to 10 mm. The yield stress of the material is 70 MPa and the final diameter is measured to be 30 mm. Calculate the forging force at the end of the stroke using the formula. (Assume Coefficient of friction = 0.2)

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Forming and Shaping

Metal forming is a category of metalworking process through which the material can be given the desired shape and size by subjecting it to plastic deformation, where the component undergoes bulk deformation process upon application of loads. Unlike the shearing and machining process, the material does not undergo up to a failure point as indicated in the stress-strain curve. Hence, the stresses induced during the forming process are greater than yield strength but less than the failure strength of the material. The process does not lead to the loss of material, so it can be said to be an economical process. During forming, the material is subjected to tensile forces, compressive forces, bending, and shearing loading conditions. The material should possess the property of ductility to undergo the forming process.