A company is designing an assembly line for a new line of lamps. 6. It has identified 9 tasks and arranged them as in the following figure. The number in each circle represents the time to complete the task in minutes. Demand for the product is expected to be 20,000 units a year. The new as- sembly line is scheduled to work 8 hour days, 5 day weeks and 50 weeks per year. F H A 4 4. 3. G 3 (a) What is the cycle time necessary to achieve the desired rate of produc- tion? (b) Using the minimum possible number of workstations, assign tasks to balance the line. Page 4 of 5 ది

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A company is designing an assembly line for a new line of lamps.
It has identified 9 tasks and arranged them as in the following figure. The
number in each circle represents the time to complete the task in minutes.
Demand for the product is expected to be 20,000 units a year. The new as-
sembly line is scheduled to work 8 hour days, 5 day weeks and 50 weeks per
6.
year.
E
F
H.
A
B
4
3.
4
3.
D
3.
(a) What is the cycle time necessary to achieve the desired rate of produc-
tion?
(b) Using the minimum possible number of workstations, assign tasks to
balance the line.
Page 4 of 5
ది
Transcribed Image Text:A company is designing an assembly line for a new line of lamps. It has identified 9 tasks and arranged them as in the following figure. The number in each circle represents the time to complete the task in minutes. Demand for the product is expected to be 20,000 units a year. The new as- sembly line is scheduled to work 8 hour days, 5 day weeks and 50 weeks per 6. year. E F H. A B 4 3. 4 3. D 3. (a) What is the cycle time necessary to achieve the desired rate of produc- tion? (b) Using the minimum possible number of workstations, assign tasks to balance the line. Page 4 of 5 ది
(c) What is the efficiency and idle time of the line?
After completing one year of operation, the demand has grown to 30,000
units per year. The company is considering two expansion options: it can re-
balance the existing line, or obtain a second line. If a second line is obtained,
each line would have to be re-balanced since the demand for each individual
line would be different.
(d) For the single-line option, balance the existing line to meet a demand of
30,000 units.
(e) For the two-line option, balance the lines to meet an individual demand
of 15,000 units. (You only have to show 1 production line.)
(f) The current labour agreement makes overtime very expensive for the
company, and so the company wants to avoid overtime if possible. Given
this consideration, which option (single-line or two lines) would you
recommend should be implemented?
Transcribed Image Text:(c) What is the efficiency and idle time of the line? After completing one year of operation, the demand has grown to 30,000 units per year. The company is considering two expansion options: it can re- balance the existing line, or obtain a second line. If a second line is obtained, each line would have to be re-balanced since the demand for each individual line would be different. (d) For the single-line option, balance the existing line to meet a demand of 30,000 units. (e) For the two-line option, balance the lines to meet an individual demand of 15,000 units. (You only have to show 1 production line.) (f) The current labour agreement makes overtime very expensive for the company, and so the company wants to avoid overtime if possible. Given this consideration, which option (single-line or two lines) would you recommend should be implemented?
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