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- Explain the following functions of MRP 1.forecasting 2.reducing waste 3.floor-control and schedulingBill of Material for Toy Car Assembly Axle (1 required) Toy Car Final Assembly Gross Requirements Scheduled Receipts Projected On-Hand Inv Net Requirements Planned Order Receipts Planned Order Releases Lead Time (in weeks) Lot Size Wheel Assembly Gross Requirements MS.52 A toy company needs to calculate material requirements for its top-selling toy car. The graphic above shows the bill of material for this item. Below are three MRP tables for the top-level assembly (the car) and some of its components: Scheduled Receipts Projected On-Hand Inv Net Requirements Planned Order Receipts Planned Order Releases Lead Time (in weeks) Lot Size Axle Gross Requirements Scheduled Receipts Projected On-Hand Inv Net Requirements Planned Order Receipts Planned Order Releases Wheel Assembly (2 required) Lead Time (in weeks) Lot Size 100 1 120 700 1 150 800 4 100 8/3 390 Toy Car Final Assembly 8/3 Wheel (2 required) 8/10 8/17 8/24 1000 8/10 8/17 8/24 470 1800 1300 Body (1 required) 8/31 1000 8/31 1800…1. A company that produces golf carts has just received an order for 200 carts, which must be ready for delivery at the start of week 8. Information concerning the product structure, lead times and quantities on hand is shown in the following table. Parts list for golf cart Lead time Quantity on hand Golf cart Top Base 1 1 1 0 40 20 Top Supports(4) Cover 1 1 200 0 Base Motor Body Seats (2) 2 3 2 300 50 120 Body Frame Controls Wheel assemblies(4) 1 1 1 35 0 240 You are required to: a) Construct a product tree. b) Determine the low level codes for all the components. c) Develop a material requirements plan that will provide 200 golf carts by week 8 assuming lot for lot ordering.
- 1. A company that produces golf carts has just received an order for 200 carts, which must be ready for delivery at the start of week 8. Information concerning the product structure, lead times and quantities on hand is shown in the following table. Parts list for golf cart Lead time Quantity on hand Golf cart Top Base 1 1 1 0 40 20 Top Supports(4) Cover 1 1 200 0 Base Motor Body Seats (2) 2 3 2 300 50 120 Body Frame Controls Wheel assemblies(4) 1 1 1 35 0 240 You are required to: a) Construct a product tree.Evaluate and compare MRP lot-sizing techniques.gTranscribed Image Text On hand: 35 Planning time fence: 10 Lot size: 200 Demand time fence: 2 Period 2 4 6. 7 9. 10 11 12 Forecast 30 40 40 50 40 40 30 40 40 50 40 40 Customer Orders 31 35 29 21 17 14 33 11 5 2 Projected Available Available to Promise MPS 200 200 3. a. Given the following master schedule, fill in the projected available and availableto promise rows: b. A customer wants an order of 100 in period 4. What can you tell him?c. The customer from part (b) cancels his request, but then says he wants 120 in period 5.What do you tell him now?d. Sales has requested that you add an MPS of 200 in period 9 to cover their needs for a sales promotion. What do you tell them and why?e. What action (if any) should be taken in period 11? Why is it okay to take theaction? I only need question D and E answered
- The gross requirements and bills of material for parent X are given below. Complete the MRP records for parts X and Y. Quantities required are shown in brackets. What and when will be the planned order releases for Y? X : Week Gross Requirements Scheduled Receipts 1 2 3 45 6 On Hand Scheduled Lead time Inventory Receipts Y(2) 10, 2.week 2 weeks Projected Inventory Balance Net requirements X 15 Y 10 10, 2.week 1 week Z2) Planned Order Planned Order Release (L4L) Y : Week Gross Requirements Scheduled Receipts Gross requirements for X 60 week 4 Projected Inventory Balance Net requirements 40 week 6 Planned Order 50, 1.week; 80, 3.week Planned Order Release (L4L)Describe what is secondary report in MRP system output?The following table lists the components needed to assemble an end item, lead times (in weeks), and quantities on hand. Direct Components L(2), C(1), K(3) B(2), 3(3) G(2), B(2) H(4), B(2) Item End L с K B 3 G H Lead Time 2 NWWNWWNN 2 3 3 2 3 3 2 Amount on Hand e 11 14 20 31 488HRDAH 28 Click here for the Excel Data File a. If 43 units of the end item are to be assembled, how many additional units of B are needed? (Hint You don't need to develop MRP plan.) chapter13 03 v17.xlsx - Excel
- In the following MRP planning schedule for Item J, indicate the correct net requirements, planned-order receipts, and planned-order relesses to meet the gross requirements. Lesd time is one week. (Leave the cells blank, whenever zero (0) is required.) WEEK NUMBER ITEM 3 Gross requirements On- hand 1 2 se 35 Net requirements Planned-order receipt Planned-order release Period 5 Grass requirements 80 45 60 Scheduled receipts Projected available balance Item: J Он: 35 LT: 1 SS: 0 Q: L4L Net requirements Planned order receipts Planned arder releasesIn the following MRP planning schedule for Item J, indicate the correct net requirements, planned order receipts, and planned order releases to meet the gross requirements. Lead time is one week. (Leave no cells blank - be certain to enter "0" wherever required.) WEEK NUMBER ITEM J 2 65 4 40 5 65 Gross requirements On hand Net requirements Planned order receipt Planned order release 42 Period Gross requirements Scheduled receipts 65 40 65 Item J LT = 1 Q = L4L Projected available balance Net requirements Planned order receipts Planned order releasesDescribe what is primary report in MRP system output?