Lab 04 - Beam Bending Lab - Datasheet copy
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Mechanical Engineering
Date
Dec 6, 2023
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Formatting Legend
Day 1 (Lab)
Known Young's Modulus Empirical Data - Record during experiments
Conversion factors:
Conversion Factors - Add reference to other sheet
1
lbf
=
453.6
gmf
Calculated data - Create functions here
Calculated data - Drag functions here
Display equation used
Task 1
Aluminum Rectangular Beam
*Boxes* - Plot data for visualization Table 1.1: Material properties of the aluminum beam
Property
Variable
Value
Units
Young's Modulus
E =
10,000,000 Distance to Force
L =
8.750
in
Distance to Dial Ind
S =
7.500
in
Width of beam
w =
0.497
in
Thickness of beam
t =
0.123
in
Table 1.2: Calculation of moment of inertia, theoretical deflection, and experimental error (Task 1)
Calculation
Variable
Equation
Value
Units
Moment of Inertia
I = 7.707E-05
Moment of Intertia Equation =
=(F16*F17^3)/12
Theoretical Deflection
in
Experimental Error
Error =
''
%
Table 1.3: Measured and theoretical deflection according to various weights for rectangular aluminum beam (Task 1)
Total Weight
Force
Measured Deflection
Error
Error Analysis
(50g each)
(gmf)
(in)
~ constant ?
(lbf)
(in)
(in)
%
Average
1%
None
0
0.181
0.000
0.000
0.000
0.000
0.00%
Standard Deviation
0.025
1
50
0.208
0.027
0.110
0.027
0.025
7.39%
2
100
0.231
0.023
0.220
0.050
0.050
-0.56%
3
150
0.256
0.025
0.331
0.075
0.075
-0.56%
Force Equation
=D28/$G$6
4
200
0.281
0.025
0.441
0.100
0.101
-0.56%
5
250
0.308
0.027
0.551
0.127
0.126
1.03%
Measured Deflection Equation
=E29-$E$28
6
300
0.333
0.025
0.661
0.152
0.151
0.76%
7
350
0.359
0.026
0.772
0.178
0.176
1.14%
Theoretical Deflection Equation
=G29*$F$15^2*(3*$F$14-$F$15)/(6*$F$13*$H$21)
8
400
0.388
0.029
0.882
0.207
0.201
2.92%
9
450
0.417
0.029
0.992
0.236
0.226
4.30%
Error Equation
=(H29-I29)/I29
10
500
0.434
0.017
1.102
0.253
0.251
0.63%
ENGR 1181 - Lab 04 and Application - 02 : Beam Bending Lab Worksheet
Day 2 (Analysis)
Instructions:
Take all Task 1 measurements with your partner. Measure the width and thickness of the aluminum beam using calipers. Fasten beam into apparatus. Record initial reading on dial indicator in Table 1.3. Add a weight and record new reading. Repeat for each of 10 weights.
lbf/in
2
(psi)
w * t
3
/ 12 in
4
δ =
F * S
2
* (3L-S) / (6 E I )
Varies with Force See Table 1.3
(δ
measured
- δ
theoretical
) / δ
theoretical
Number of Weights
Dial Indicator Reading
Incremental Deflection, ΔX (verify!)
Theoretical Deflection
0.050
0.100
0.150
0.200
0.250
0.300
Deflection vs Force for Aluminum
Absolute Deflection (in)
Task 2
Copper Rectangular Beam
Table 2.1: Material properties of copper rectangular beam
Property
Variable
Value
Units
Young's Modulus
E =
17,000,000 Length of beam L =
8.750
in
Distance to Dial Ind
S =
7.500
in
Width of beam
w =
0.499
in
Thickness of beam
t =
0.123
in
Table 1.2: Calculation of moment of inertia and theoretical deflection (Task 1)
Property
Variable
Equation
Value
Units
Moment of Inertia
I = 7.7381E-05
Theoretical Deflection
see Table 2.3
in
Experimental Error
Error =
''
%
Table 2.3: Measured and theoretical deflection according to various weights for rectangular copper beam (Task 2)
Total Weight
Force
Measured Deflection
Error
Error Analysis
(50g each)
(gmf)
(in)
~ constant ?
(lbf)
(in)
(in)
%
Average
0.87%
None
0
0.146
0.000
0.000
0.000
0.000
0.00%
Standard Deviation
1.25%
1
50
0.161
0.015
0.110
0.015
0.015
1.84%
2
100
0.175
0.014
0.220
0.029
0.029
-1.56%
3
150
0.190
0.015
0.331
0.044
0.044
-0.43%
4
200
0.205
0.015
0.441
0.059
0.059
0.14%
5
250
0.221
0.016
0.551
0.075
0.074
1.84%
6
300
0.236
0.015
0.661
0.090
0.088
1.84%
7
350
0.251
0.015
0.772
0.105
0.103
1.84%
8
400
0.265
0.014
0.882
0.119
0.118
0.99%
9
450
0.282
0.017
0.992
0.136
0.133
2.59%
10
500
0.294
0.012
1.102
0.148
0.147
0.48%
Instructions:
Take all Task 2 measurements with your partner. Measure the width and thickness of the rectangular copper beam using calipers. Fasten beam into apparatus. Record initial reading on dial indicator in Table 2.3. Add a weight and record new reading. Repeat for each of 10 weights.
lbf/in
2
(psi)
w * t
3
/ 12 =
in
4
δ =
F * S
2
* (3L-S) / (6 E I )=
(δ
measured
- δ
theoretical
) / δ
theoretical
Number of Weights
Dial Indicator Reading
Incremental Deflection, ΔX (verify!)
Theoretical Deflection
0.000
0.200
0.400
0.600
0.800
1.000
1.200
0.000
Theoretical Deflection (in)
Measured Deflection (in)
Linear (Measured Deflection (in))
Force (Weight) applied to beam (lbf)
0.000
0.200
0.400
0.600
0.800
1.000
1.200
0.000
0.020
0.040
0.060
0.080
0.100
0.120
0.140
0.160
Delfection vs Force for Copper Square Beam
Force (weight) applied to beam (lbf)
Measured Deflection (in)
Task 3
Copper Square Beam
Table 3.1: Material Properties of Copper Square Beam
Property
Variable
Value
Units
Young's Modulus
E =
17,000,000 Distance to Force
L =
8.750
in
Distance to Dial Ind
S =
7.500
in
Width of beam
w =
0.253
in
Thickness of beam
t =
0.250
in
Table 3.2: Calculation of moment of inertia and theoretical deflection (Task 3)
Property
Variable
Equation
Value
Units
Moment of Inertia
I = 3.2943E-04
Theoretical Deflection
F * S2 * (3L-S) / (6 E I )=
see Table 3.3
in
Experimental Error
Error =
''
%
Table 3.3: Measured and theoretical deflection according to various weights for copper square beam (Task 3)
Total Weight
Force
Measured Deflection
Error
Error Analysis
(50g each)
(gmf)
(in)
~ constant ?
(lbf)
(in)
(in)
%
Average
4.26%
None
0
0.243
0.000
0.000
0.000
0.000
0.00%
Standard Deviation
7.10%
1
50
0.246
0.003
0.110
0.003
0.003
-13.29%
2
100
0.250
0.004
0.220
0.007
0.007
1.16%
3
150
0.255
0.005
0.331
0.012
0.010
15.61%
4
200
0.258
0.003
0.441
0.015
0.014
8.38%
5
250
0.261
0.003
0.551
0.018
0.017
4.05%
6
300
0.265
0.004
0.661
0.022
0.021
5.97%
7
350
0.269
0.004
0.772
0.026
0.024
7.35%
8
400
0.272
0.003
0.882
0.029
0.028
4.77%
9
450
0.276
0.004
0.992
0.033
0.031
5.97%
10
500
0.280
0.004
1.102
0.037
0.035
6.94%
Instructions:
Take all Task 3 measurements with your partner. Measure the width and thickness of the square copper beam using calipers. Fasten beam into apparatus. Record initial reading on dial indicator in Table 3.3. Add a weight and record new reading. Repeat for each of 10 weights.
lbf/in
2
(psi)
w * t
3
/ 12 =
in
4
δ =
(δ
measured
- δ
theoretical
) / δ
theoretical
Number of Weights
Dial Indicator Reading
Incremental Deflection, ΔX (verify!)
Theoretical Deflection
Theoretical Deflection (in)
Measured Deflection (in)
Linear (Measured Deflection (in))
0.000
0.200
0.400
0.600
0.800
1.000
1.200
0.000
0.005
0.010
0.015
0.020
0.025
0.030
0.035
0.040
Delfection vs Force for Copper Rectangle Beam
Theoretical Deflection (in)
Measured Deflection (in)
Linear (Measured Deflection (in))
Forece (weight) applied to beam (lbf)
Measured Deflection (in)
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Task 4
Unknown Beam
Beam Description:
Black
Table 4.1: Material Properties of Unknown Beam
Property
Variable
Value
Units
Young's Modulus
E =
1,866,377
Distance to Force
L =
8.750
in
Distance to Dial Ind
S =
7.500
in
Width of beam
w =
0.499
in
Thickness of beam
t =
0.126
in
Table 4.2: Calculation of moment of inertia and theoretical deflection (Task 4)
Property
Variable
Equation
Value
Units
Moment of Inertia
I = 8.3182E-05
Theoretical Deflection
see Table 4.3
in
Table 4.3: Measured and theoretical deflection according to various weights for unknown beam (Task 4)
Total Weight
Force
Measured Deflection
Error Analysis
(50g each)
(gmf)
(in)
~ constant ?
(lbf)
(in)
Average Error Task 1
1.50%
None
0
0.200
0.000
0.000
0.000
Average Error Task 2
0.87%
1
50
0.214
0.014
0.110
0.014
Average Error Task 3
4.26%
2
100
0.227
0.013
0.220
0.027
2.21%
3
150
0.242
0.015
0.331
0.042
4
200
0.256
0.014
0.441
0.056
5
250
0.269
0.013
0.551
0.069
6
300
0.284
0.015
0.661
0.084
7
350
0.299
0.015
0.772
0.099
8
400
0.314
0.015
0.882
0.114
9
450
0.328
0.014
0.992
0.128
10
500
0.342
0.014
1.102
0.142
Observed Slope From Trendline Equation =
0.1294
Calculated Young's Modulus, E=
1,866,377
Youngs Moduls Equation =
=((F174^2*(3*F173-F174))/(6*F173*H180)*(1/M201))
Young's Modulus Lower Limit
Youngs Modulus Upper Limit
Unknown Beam is Copper Rectangle
Instructions:
Take all Task 4 measurements with your partner. Select a description for your unknown beam. Measure the width and thickness of unknown beam using calipers. Fasten beam into apparatus. Record initial reading on dial indicator in Table 4.3. Add a weight and record new reading. Repeat for each of 10 weights.
lbf/in
2
(psi)
w * t
3
/ 12 =
in
4
δ =
F * S
2
* (3L-S) / (6 E I )=
Number of Weights
Dial Indicator Reading
Incremental Deflection, ΔX (verify!)
Estimated Error Task 4 (Average of Average Errors from Tasks 1, 2 and 3)
0.000
0.200
0.400
0.600
0.800
1.000
1.200
0.000
0.020
0.040
0.060
0.080
0.100
0.120
0.140
0.160
f(x) = 0.129397512490909 x − 0.000863636363636
Deflection vs Force for Unknown Beam
Measured Deflection (in)
Linear (Measured Deflection (in))
Force (Weight)
Absolute Deflection (in)
0.000
0.200
0.400
0.600
0.800
1.000
1.200
0.000
0.050
0.100
0.150
0.200
0.250
0.300
Deflection vs Force for all Beams
Measured Deflection (in)
Measured Deflection (in)
Measured Deflection (in)
Measured Deflection (in)
Force (weight)
Measured Deflection (in)
Definitions for using F = m g
=
The force on a mass m in earth's gravita
Standard acceleration of gravity
g =
9.8066500
m/s^2
32.174048556430400
ft/s^2
1
N
=
1
kg-m/s^2
1
lbm
=
0.4535923700
kg
Force
Metric
1
kgf
=
=
English
1
lbf
=
=
1
lbf
=
4.448221615260500
N
1
gmf
=
=
1
lbf
=
453.5923700
gmf
1
MPa
=
145.037737730209
lbf / in^2
The force on a 1 kg mass in gravity
The force on a 1 lbm mass in gravity
The force on a 1 gm mass in gravity
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ational acceleration g
exact
exact
exact
9.8066500
N
exact
32.174048556430400
lbm-ft/s^2
exact
exact
0.0098066500
N
exact
exact
exact
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