1.4 Gateway Construction Company

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School

Southern Nazarene University *

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3163

Subject

Industrial Engineering

Date

Feb 20, 2024

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docx

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3

Uploaded by GeneralTurtleMaster1404

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1.4 Gateway Construction Company Gateway Construction Company, run by Jack Gateway, employs 25 to 30 people as subcontractors for laying gas, water, and sewage pipelines. Most of Gateway's work comes from contracts with city and state agencies in Nebraska. The company's sales volume averages $3 million, and profits vary between 0 and 10% of sales. Sales and profits have been somewhat below average for the past 3 years due to a recession and intense competition. Because of this competition, Jack constantly reviews the prices that other companies bid for jobs. When a bid is lost, he analyzes the reasons for the differences between his bid and that of his competitors and uses this information to increase the competitiveness of future bids. Jack believes that Gateway's current accounting system is deficient. Currently, all expenses are simply deducted from revenues to arrive at operating income. No effort is made to distinguish among the costs of laying pipe, obtaining contracts, and administering the company. Yet all bids are based on the costs of laying pipe. With these thoughts in mind, Jack looked more carefully at the income statement for the previous year (see below). First, he noted that jobs were priced on the basis of equipment hours, with an average price of $165 per equipment hour. However, when it came to classifying and assigning costs, he needed some help. One thing that really puzzled him was how to classify his own $114,000 salary. About half of his time was spent in bidding and securing contracts, and the other half was spent in general administrative matters. Gateway Construction Company Income Statement For the Year Ended December 31, 2017 Sales (18,200 equipment hours @ $165 per hour) $3,003,000 Less expenses: Utilities $24,000 Machine operators 218,000 Rent, office building 24,000 CPA fees 20,000 Other direct labor 265,700 Administrative salaries 114,000 Supervisory salaries 70,000 Pipe 1,401,340 Tires and fuel 418,600 Depreciation, equipment 198,000 Salaries of mechanics 50,000 Advertising 15,000 Total expenses 2,818,640 Operating income § 184,360
1.4 Gateway Construction Company Read Case 2-62: Cost Classification, Income Statement at the very end of Chapter 2. Answer the following questions: Classify the costs in the income statement as production costs (cost of laying pipe), selling costs (costs of securing contracts), or general administration costs. For production costs, identify whether the costs are direct materials, direct labor, or overhead costs. Keep in mind that the company never has significant work in process (most jobs are started and completed within a day). Assume that a significant driver of cost is equipment hours. Identify the expenses that would likely be traced to jobs using this driver. Explain why you feel these costs are traceable using equipment hours. Calculate the cost per equipment hour for these traceable costs. 1. Classification of Costs: Production Costs (cost of laying pipe): o Utilities: $24,000 o Machine operators: $218,000 o Other direct labor: $265,700 o Pipe: $1,401,340 o Tires and fuel: $418,600 o Depreciation, equipment: $198,000 o Salaries of mechanics: $50,000 Selling Costs (costs of securing contracts): o Advertising: $15,000 o Half of administrative salaries (Jack's time on bidding): $57,000 (50% of $114,000) General Administration Costs: o Rent, office building: $24,000. o CPA fees: $20,000 o Supervisory salaries: $70,000 o Half of administrative salaries (Jack's time on general admin): $57,000 (50% of $114,000) 2. Production Cost Classification: Direct Materials: o Pipe: $1,401,340 Direct Labor: o Machine operators: $218,000 o Other direct labor: $265,700 Overhead Costs: o Utilities: $24,000 o Tires and fuel: $418,600
1.4 Gateway Construction Company o Depreciation, equipment: $198,000 o Salaries of mechanics: $50,000 3. Expenses Traceable to Equipment Hours: Traceable Costs: o Machine operators: Since they operate the equipment. o Tires and fuel: Directly associated with the equipment usage. o Depreciation, equipment: As equipment gets used, it depreciates. o Salaries of mechanics: Their primary job is likely maintaining and fixing equipment, so the more the equipment is used, the more likely they'll need to intervene. These costs are traceable to equipment hours because they are directly or indirectly impacted by how much the equipment is used. For instance, the more hours the equipment runs, the more wear and tear (hence, depreciation), fuel consumption, and potentially more work for mechanics and operators. 4. Cost Per Equipment Hour Calculation for Traceable Costs: Traceable costs total: = Machine operators ($218,000) + Tires and fuel ($418,600) + Depreciation, equipment ($198,000) + Salaries of mechanics ($50,000) = $884,600 Total equipment hours = 18,200 hours Cost per equipment hour: = $884,600 ÷ 18,200 hours = $48.60 per equipment hour .
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