Risk Assessment - installation and testing of chilled water piping
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School
Al – Hamd College of Professional Education Hyderabad *
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Course
25
Subject
Industrial Engineering
Date
Nov 24, 2024
Type
doc
Pages
10
Uploaded by HighnessEnergy7678
Client:
PRESIDENTIAL GUARD
COMMAND.
PMahwi
Project Title:
Presidential guard Command Works- Abu Dhabi Contractor: Electron Building Contractor
Supervisor:
Document Title:
Risk Assessment For installation &testing of chilled water piping
Revision No:
00
ACTIVITY
HAZARD
CONSEQUENCE
Risk Classification
CONTROL MEASURES
Residual Risk
Severity
Probability
Risk Rating
Risk Level
Severity
Probability
Risk Rating
Risk Level
Load/pipe fall during
lifting and transportation operation Minor injury
Fatal accident
Lost time accident (LTA)
Property damage
Personal injury
Property damage
death
4
5
20
H
Ensure third party training for workforce such as operator rigger, banksman etc. and third-party certification of crane/equipment and lifting tackles.
All pipes must be tightened and lowered securely as per safe procedure,
All pipes must be stacked properly and secured to avoid skidding.
Appropriate use of PPE must be worn.
Follow approved lifting plan and PTW before start to work
Prior pre task briefing to the worker
Lifting equipment/devices must be in good working condition and must be inspected before use.
Don’t stand under suspended load
Contractor shall take all precautionary measures to protect
his employees, properties, adjacent buildings and utilities during the lifting operation.
Emergency team and vehicle must be at site
Barricade area and display signs during lifting Ensure provision of information, instruction, training and supervision
4
1
4
M
Manual Handling Works
Lifting heavy loads Lifting awkward loads
Twisting while lifting
Poor underfoot conditions
Chronic injury
Disability
Severe back pain
Muscle strain
4
4
16
H
Plan to eliminate the need to manually lift.
Review the task, the individual’s capability, the load itself and the working environment.
Can the load be split into smaller ones?
Check environment for space constraints, uneven, untidy ground, 3
1
3
L
Client:
PRESIDENTIAL GUARD
COMMAND.
PMahwi
Project Title:
Presidential guard Command Works- Abu Dhabi Contractor: Electron Building Contractor
Supervisor:
Document Title:
Risk Assessment For installation &testing of chilled water piping
Revision No:
00
ACTIVITY
HAZARD
CONSEQUENCE
Risk Classification
CONTROL MEASURES
Residual Risk
Severity
Probability
Risk Rating
Risk Level
Severity
Probability
Risk Rating
Risk Level
Top heavy bending
Previous back problems
Fall of object
Being struck
Previous
condition.
and variation in work, surfaces/height, poor lighting and extremes of temperature/humidity.
Check environment for space constraints, uneven, untidy, or slippery floors/ground, variation in work surfaces/height, poor
Check individual’s strength limits / physical disabilities.
Ensure adequate rest periods/recovery periods are followed between lifts/activities.
Use gloves that offer adequate protection and aid grip.
Proper lifting techniques will be followed:
-
Position in front of the load with legs balanced and spread equal to shoulder width.
-
Bend the knees to reach the bottom of the load to get a grip; do not bend the spine.
-
Lift load slowly by gradually straightening the legs.
Do not twist spine if you need to change direction; turn
-
Whole body instead.
Carry the load as close to your body and as high as your waist.
Confined Space Entry if required
Excess or lack of oxygen;
- Presence of Toxic gases;
-Ingress of water or other substances;
- Explosion due to build-
up of gases;
- Sudden flow of water into excavation;
- Restricted emergency
Death
Accident /
Incident
Reputatio
nal
Environm
ental
Occupati
onal
4
4
16
H
Permit to be issued & gas monitoring undertaken if required before works commence;(O2 level 19.5%-21% and H2s less than 10 ppm)
Adequate air circulation by blowers/extract fan if required & lighting to be maintained in work areas to 100 lux;
Equipment which may release excess oxygen or carbon monoxide gases shall not be used in confined space areas without adequate extraction;
Local weather forecast should be noted to watch for heavy rains which may cause flooding;
Special consideration to be given to any hot works or work 4
1
4
M
Client:
PRESIDENTIAL GUARD
COMMAND.
PMahwi
Project Title:
Presidential guard Command Works- Abu Dhabi Contractor: Electron Building Contractor
Supervisor:
Document Title:
Risk Assessment For installation &testing of chilled water piping
Revision No:
00
ACTIVITY
HAZARD
CONSEQUENCE
Risk Classification
CONTROL MEASURES
Residual Risk
Severity
Probability
Risk Rating
Risk Level
Severity
Probability
Risk Rating
Risk Level
evacuation;
- Poor access and Egress
using toxic substances inside a confined space;
Materials to be stored well away from confined space area;
Top man to be appointed at the entry of the confined space area as required;
workers should be physically fit and competent to enter and undertake work in confined spaces;
Access and egress ladders/steps to be secured, or steps dug
into soil, suitably supported;
All workers must be third party qualified prior to starting confined space works
Use of chemical for insulation and cladding
Inhalation Corrosive
Irritant
flammable
Skin burn
Eye irritation
Respirato
ry problem
Skin allergy Soil contaminated
4
3
12
M
All employees correctly handle the chemicals as per manufacturing instruction.
MSDS must be present and communicated to all workers
Proper tag & label should provide with all chemicals
Storage of chemicals should at designated storage area
Spill kit installed
Appropriate use of PPE must be worn all time.
Empty chemical drums containers should be dump at hazardous area
only
Sufficient firefighting equipment should be at storage area
Expired chemicals should be disposed by licensed party
Chemical should not be the directly sunlight Use chemicals awareness training to be given to all employees
3
1
3
L
Pressure testing of piping work
If Permit to Work
and JSEA not completed
Personal Injury
4
4
16
H
Pressure Testing permits to be completed, unique number added and
recorded in log;
4
1
4
M
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Client:
PRESIDENTIAL GUARD
COMMAND.
PMahwi
Project Title:
Presidential guard Command Works- Abu Dhabi Contractor: Electron Building Contractor
Supervisor:
Document Title:
Risk Assessment For installation &testing of chilled water piping
Revision No:
00
ACTIVITY
HAZARD
CONSEQUENCE
Risk Classification
CONTROL MEASURES
Residual Risk
Severity
Probability
Risk Rating
Risk Level
Severity
Probability
Risk Rating
Risk Level
Failure of pressure testing equipment – injury from flying material;
Failure of valves,
connections or pipework – injury
from flying material;
Use of untrained persons;
Over pressurization of pipework resulting in equipment failure;
Access and Egress into pit;
Accident /
Incident
Reputatio
nal
Permit/JSEA/ with supervisor in area;
PTW to be in area, detailing specific test to be undertaken;
Personnel must be competent for the task;
Pressure testing equipment must be designed correctly, with all connections, fittings, gauges, pipework etc. all in correct working condition;
Workers undertaking pressure testing must be competent and supervised;
Area to be cleared of all workers not associated with the task;
Warning signage to be implemented;
Access to be adequate, suitable stairs or ladders;
Pressure to be brought up slowly and controlled;
Pressure release to be controlled;
Appropriate use of PPE.
Welding activities
Use of untrained personnel;
Risk of manual handling injuries while transporting equipment;
Risk of burns from contact with
hot parts;
Personal Injury
Accident /
Incident
Reputatio
nal
4
4
16
H
Ensure personnel trained and certificated in the use of the equipment;
Test certificates available and in-date; equipment tagged;
All guards to be in place;
Caution to be used when used inside excavations, PTW in place;
All gases to be vented and levels checked with gas meter before welding works takes place;
Where practicable mechanical lift to be used to transport the 1
4
M
Client:
PRESIDENTIAL GUARD
COMMAND.
PMahwi
Project Title:
Presidential guard Command Works- Abu Dhabi Contractor: Electron Building Contractor
Supervisor:
Document Title:
Risk Assessment For installation &testing of chilled water piping
Revision No:
00
ACTIVITY
HAZARD
CONSEQUENCE
Risk Classification
CONTROL MEASURES
Residual Risk
Severity
Probability
Risk Rating
Risk Level
Severity
Probability
Risk Rating
Risk Level
Risk of injury due to incorrect welding of joint resulting in injury
during lifting
Fire risk
Risk of injury through poor maintenance of welder;
Risk of eye injury;
equipment at all times;
Appropriate use of PPE must be worn.
Fire fighting equipment along with fire blanket must be in place and in good condition
Ensure correct pipe alignment to avoid failure of joint with injury potential during lifting;
PTW to be implemented prior to start the welding activities.
Ensure well time is correct to avoid joint failure;
Eye and face protection (face shield) to be worn at all times;
Proper housekeeping to be maintained and area to be barricaded properly.
Fire attendant must stay for 30 mints after completing the work for fire hazards in the area.
Close monitoring and supervision required.
TBT /pre start briefing for the operative must be given prior to
start the activities at site.
Use of electrical hand tools (General, grinders, drills etc.)
Vibration white finger injury to operators;
Excessive Noise;
Use of damaged equipment;
Excessive Dust;
Flying material;
Use of electrical tools
Personal Injury
Accident /Incident
Reputational
Occupational
3
12
9
H
Operators to be briefed by supervision regarding the safe use of equipment, followed up by regular Tool Box Talks;
Ear protection to be used at all times by operator and those assessed necessary by noise assessment;
Dust masks to be worn by all workers in area;
Eye protection related to the type of equipment used to be issued
All equipment to be inspected and tagged safe to use, damaged equipment removed from service and quarantined immediately;
3
1
3
L
Client:
PRESIDENTIAL GUARD
COMMAND.
PMahwi
Project Title:
Presidential guard Command Works- Abu Dhabi Contractor: Electron Building Contractor
Supervisor:
Document Title:
Risk Assessment For installation &testing of chilled water piping
Revision No:
00
ACTIVITY
HAZARD
CONSEQUENCE
Risk Classification
CONTROL MEASURES
Residual Risk
Severity
Probability
Risk Rating
Risk Level
Severity
Probability
Risk Rating
Risk Level
110v;
Use of untrained staff;
Workers to be rotated to reduce ‘trigger time’;
All electrical tools should be within test date and be inspected prior to use by a competent person for damaged cables, sockets, connections etc. If damaged the tool should be removed from service and quarantined;
Electrical tools should not be used in the vicinity of water if at all possible
All power tools must be guarded as per standards for safe operation.
Hot weather working
(all exposed areas, as applicable)
Worker ill health due to:
Heat exhaustion,
Heat stroke;
Heat Stress.
Death
Accident /Incident
Reputational
4
4
16
H
Workers instructed regarding working in the heat and signs of heat exhaustion etc.;
Recovery cool rooms established on site;
Cool welfare areas established in all locations;
Cool fresh water and electrolyte supplements to be maintained in all areas;
Summer hour working timings will be adhered to.
3
1
3
L
Failure to undertake
Correct
Housekeeping
measures
Slip or trip risk;
Airborne waste around site;
Risk to health and rodent infestation from food waste;
Risk of fire from combustible materials;
Personnel injury Property
damage
Cut/ fire
Environmental
impact
3
4
12
H
Implemented and monitored housekeeping regime;
Daily clear up of waste materials in designated skips removed by licensed contractor;
Pest control measures as required;
Fire extinguishers in area at all times;
Proper stacking of material on designated area
Awareness programme to the workforce regarding good H/K.
3
1
3
L
Use Of Mobile Scaffold
Scaffolding collapse/ Personnel Injury
4
4
16
H
Podium type scaffold/ladder shall be used if the 4
1
4
M
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Client:
PRESIDENTIAL GUARD
COMMAND.
PMahwi
Project Title:
Presidential guard Command Works- Abu Dhabi Contractor: Electron Building Contractor
Supervisor:
Document Title:
Risk Assessment For installation &testing of chilled water piping
Revision No:
00
ACTIVITY
HAZARD
CONSEQUENCE
Risk Classification
CONTROL MEASURES
Residual Risk
Severity
Probability
Risk Rating
Risk Level
Severity
Probability
Risk Rating
Risk Level
toppling
Fall of person Fall of materials / objects from scaffold
Lack of scaffold system
Lack of scaffold inspection
Use of incomplete or damaged scaffold
Use of non-standard or mixed component scaffolds
Fatality
Property
damage
activity is carried at below 3 m height
Double width mobile scaffolding shall be used up to 6m height, and the following precautions shall be ensured.
The towers must be erected by 3rd party certified scaffold
Scaffold to be inspected by 3rd party certified inspector and green tag in place if safe to use and red tag in place if not safe to use.
Scaffold to be certified prior to use and every 7 days thereafter or after adverse weather conditions
The mobile tower must be placed on stable and even surfaces.
Castor wheel locks to be functional and locked prior to
use.
The height of the mobile tower to be restricted to 3.5 times the minimum base width while working inside the building and 3 times while working outside the building
Outriggers to be used wherever height ratio is more than mentioned above ratio limit
Hand tools to be tied by using rope if required
Never sit and stand on the guardrails of the mobile towers
Ensure the travel route of mobile tower is free from
Client:
PRESIDENTIAL GUARD
COMMAND.
PMahwi
Project Title:
Presidential guard Command Works- Abu Dhabi Contractor: Electron Building Contractor
Supervisor:
Document Title:
Risk Assessment For installation &testing of chilled water piping
Revision No:
00
ACTIVITY
HAZARD
CONSEQUENCE
Risk Classification
CONTROL MEASURES
Residual Risk
Severity
Probability
Risk Rating
Risk Level
Severity
Probability
Risk Rating
Risk Level
obstructions (Material stacking, Path holes, overhead services and service openings)
Ensure tower is empty (man and material) while moving the tower from one location to another
Move the tower manually by applying force on the base. Do not use machinery to push or pull the tower.
The platform capacity should be checked and Safe Working Load (SWL) of platform should be maintained
No modification should be done on the platform to accommodate more man or materials
No loose materials should be kept on the platforms
Visual Inspection to be completed on all scaffold systems on a daily basis.
Ensure the power cables are not tied to the scaffold parts.
All persons working at height to have 100% fall protection at all times
Inspected, in date safety harness to be issued and worn. (Operatives to visual check harness for damage before use).
Always climb scaffold from the inside using ladder provided.
Always close trap door when working on platforms.
Always ensure top rail, mid rail and toe boards in place.
Client:
PRESIDENTIAL GUARD
COMMAND.
PMahwi
Project Title:
Presidential guard Command Works- Abu Dhabi Contractor: Electron Building Contractor
Supervisor:
Document Title:
Risk Assessment For installation &testing of chilled water piping
Revision No:
00
ACTIVITY
HAZARD
CONSEQUENCE
Risk Classification
CONTROL MEASURES
Residual Risk
Severity
Probability
Risk Rating
Risk Level
Severity
Probability
Risk Rating
Risk Level
Never alter, erect or assemble scaffold if not trained to
do so.
Never use any damaged components in scaffold system
PREPARED BY
REVIEWED and APPROVED BY
NAME
Amir uddin (Safety Officer)
Prateesh Parakash (PM)
SIGNAURE
Signature:
DATE
14.08.2022
Date: 14.08.2022
RISK GRADING MATRIX
PROBABILITY
SEVERITY
Insignificant (1)
Minor (2)
Moderate (3)
Major (4)
Catastrophic (5)
Rare (1)
1
2
3
4
5
Possible (2)
2
4
6
8
10
Likely (3)
3
6
9
12
15
Often (4)
4
8
12
16
20
Frequent/Almost 5
10
15
20
25
15 - 25
Extreme Risk
Absolutely Unacceptably High
Activity or process should not proceed in current form
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Client:
PRESIDENTIAL GUARD
COMMAND.
PMahwi
Project Title:
Presidential guard Command Works- Abu Dhabi Contractor: Electron Building Contractor
Supervisor:
Document Title:
Risk Assessment For installation &testing of chilled water piping
Revision No:
00
8 - 12
High Risk
Unacceptably High
Activity or process should be modified to include remedial planning and action and be subject to detailed EHS risk assessment
4 – 6
Moderate Risk
Acceptable but must be managed at “As Low As Reasonably Practicable” (ALARP) Activity or process can operate subject to management and / or modification
1 -3
Low Risk
Acceptable without required further action
No action required unless escalation of risk is possible