Supply Chains are Interconnected Networks

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Colorado Technical University *

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Industrial Engineering

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Jan 9, 2024

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Supply Chains are Interconnected Networks Introduction The previous lesson discussed systems. Supply chains are massive systems that are really interconnected networks of companies. Have you ever seen a map of the Internet? Now that’s a complex, interconnected network! A supply chain may not be quite that complex, but consider, for example, a new car—think of all the raw materials needed to make the parts. Someone needs to manufacture each one. Then, someone needs to transport the parts to the assembly plant. Finally, someone needs to get the finished car to the dealership so that you can buy it. These networks are called supply chains . Learning Materials Definition of Supply Chain A supply chain involves everybody necessary to get the final product or service to the end consumer. This means it is a joint effort of many companies—from the retailer all the way to the raw material suppliers. Some say the supply chain is the set of companies that take a product from “cradle to grave.” Maybe a more exact analogy would be “from dirt to dirt”—considering most of the raw materials come from the ground (for example, minerals, crude oil, trees), and when a product is no longer of any use, it usually finds its way to a landfill (more about recycling and sustainability later). Key flows along the supply chain are the flow of goods, information, and cash. Follow a customer order backward in time and you will identify each company that touches the finished good, the intermediary components, and the raw materials, such as trucking companies, warehouses, IT service providers, and accounting. These are all members of the supply chain, and the effective management of all of these components is vital to the success of a firm. Definition of Supply Chain Management According to the leading professional organization in the field , supply chain management. From the strategic level of management all the way down to operational execution, supply chain management requires intense coordination and collaboration with channel partners. Supply chain management integrates supply and demand management within and across companies. As an example, using the chart in the last section as a reference, supply chain management would entail coordinating with all of the organizations in the supply chain, from the suppliers
throughout the chain to the customer, as well as the movement and storage of all the material in its various forms, between each of the organizations. What Supply Chain Management Is Not It is not another name for logistics. It is not another name for purchasing. It is not another name for operations. It is not a combination of logistics, purchasing, and operations. The SCOR Model Another leading proponent of supply chain management is the Supply Chain Council (SCC) . Their world-renowned Supply Chain Operations Reference (SCOR) model puts it pretty simply: each company in the supply chain sources, makes, and delivers goods and services. Add on the supporting processes of planning and returns, and you have the view below if you connect the management actions of all the supply chain companies. (Adapted from SCC, 2010) According to the SCC, companies seek to design business models that meet customer needs better than their competitors. Success depends on innovative, high quality, low cost products and services that customers demand (SCC, 2010). Remember that even this small list of companies (only three are shown above) is really a network of hundreds or thousands of companies—from dirt to dirt. The following is a linear representation of the SCOR model: As an example, consider a small appliance manufacturer; they follow the same plan, source, make and deliver process. They would plan for the number of toaster ovens to produce. In this stage, they would determine which model and the quantity to produce based off forecasts to determine the demand for the model. The next stage would be sourcing. They would determine what materials they will need and from whom they will acquire them. Materials can either be raw (steel, aluminum, copper, and so on), semi- finished goods, such as circuit card assemblies, and finished materials, such as wires and solder. During the make phase, the company manufactures the product. A supply chain manager would need to ensure all of the materials are in place for production. The finished product is then delivered. Delivery can be simple, where the product is delivered directly to the final customer, or in a more complex supply chain, the product would be distributed to a distribution center and then require another delivery to the retail store or to the final customer. For the most part, a return is seen as something to be avoided due to the cost of shipping and the potential return of the purchase price to the customer. Returns are typically generated through faulty manufacturing, meaning there is something wrong with the item. The customer would return it for a replacement, repair, or refund. Either way, the additional movement costs additional money.
Supply Chain Management in Action The implementation of supply chain management is the execution of processes by skilled functional experts. Business functions include the skills needed to keep a business running, such as the following: Research and development Procurement Manufacturing and service operations Logistics Marketing and sales Finance and accounting Human resource management Information technology Therefore, supply chain management requires cross-functional integration to get the job done. As an example of how cross functional integration was not fully realized, in the mid-1990s, a Swedish car manufacturer had an excessive number of unsold green cars in its inventory. To increase sales and get rid of the cars, the sales and marketing teams developed customer incentives, and the cars began to sell. Unfortunately, the teams worked in a bubble and did not include the manufacturing department. Seeing the rise in sales, the manufacturing department erroneously attributed the rise in sales to increased customer demand and increased production. It was obvious the company was not working in unison, and it cost them in time, manpower, and revenue (Cecere, 2011). In addition, as there are more than a few companies involved, then it must also require inter-firm cooperation. These are two management keys that many individuals are not used to doing: cross-functional and inter-firm cooperation. As mentioned before, this requires involvement of workers from the operational level of the business to the CEO. Everyone must know their role and also, how to integrate with other functions and with other firms—that is the only way to make supply chain management work. Interfirm cooperation and collaboration can be a challenge for many manufacturing companies to implement. Traditionally, manufacturers possess the greatest leverage when negotiating costs with suppliers. In an interfirm supply chain construct, there is a leveler playing field because there is a shift from the traditional power-based relationship to a cooperative partnership. By sharing information, standardizing processes, and working toward one another’s mutual benefit, the supply chain can reduce costs, increase flexibility, and improve efficiency. Supply Chain Involves everybody necessary to get the final product or service to the end consumer.
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supply chain management “encompasses the planning and management of all activities involved in sourcing and procurement, conversion, and all logistics management activities” (2014) Questions In the Supply Chain Operations Reference (SCOR) model, returns are to be avoided, and the other four major processes include which of the following? SOURCE Supply chain management is not just another name for __________. A COMBINATION OF LOGISTICS, PURCHASING, AND OPERATIONS Which of the following is a supporting process in the Supply Chain Operations Reference (SCOR) model? PLAN Supply chain management requires CROSS- FUNCTINAL integration within a firm to be successful. One of the best ways to identify every member of the supply chain is to follow an order that is __________.IN REVERSE Critical functions within each company in the supply chain include which of the following? PROCUREMENT